Sonicators for Liquid Processing in Lab and Production
As the leading manufacturer of sonicators of all sizes, Hielscher Ultrasonics specializes in high-performance ultrasonic homogenizers designed for lab, bench-top, and production-level applications. Whether your goal is mixing, dispersing, particle size reduction, extraction, or facilitating chemical reactions, we have the perfect sonicator setup to meet your needs. Hielscher ultrasonic probes apply high shear and intense stress to liquids, solid/liquid mixtures, and slurries, making Hielscher sonicators a superior alternative to high shear mixers, high-pressure homogenizers, and agitated bead mills.
Hielscher sonicators are globally recognized for their versatility and reliability in various industries, including nano-materials, paints, coatings, pigments, food, beverage, cosmetics, chemicals and fuels.
Explore our comprehensive range of ultrasonic solutions and discover how Hielscher sonicators can enhance your processes. For personalized recommendations and a detailed quote, please contact us today. Experience the Hielscher difference and elevate your production efficiency with cutting-edge sonication technology.
Lab Sonicators: Hielscher offers a wide range of ultrasonic lab homogenizers (probe-type sonicators with 50 to 400W) to homogenize samples in beakers, test tubes or vials. Flow cells and flask adapters allow for more complex setups in the laboratory.VialTweeter: For the sonication of closed vials, we offer the VialTweeter.
UIP400MTP Plate Sonicator: When you work with 96-well plates, multi-well plates and microtiter plates, the Hielscher UIP400MTP plate sonicator is the right choice for you. Sonicate any standard multi-well plate reliably and uniformly for high-throughput sample preparation.
Here you can find all our lab sonicators!
Bench-top homogenizers (0.5 to 2.0kW) are used for application research, scale-up work, pilot studies, process optimization or smaller batch processing. These programmable sonicators can be combined with flow cell reactors and pumps for in-line processing.
For high volume in-line processing or batch processing, we offer high-power ultrasonic probes (4 to 16kW). In commercial installations, these can run in clusters to process several hundred tons per hour. Sanitary designs, and multi-feed flow cells are avaible to adapt to your processing needs.Read more about our industrial ultrasonic systems!
Simple and Reliable Scale-up from Lab to Production
While the scale-up of a process from the laboratory or bench-top level to full production is the most critical and hardest step for other mixing technologies, it is most simple with Hielscher ultrasonic equipment. This is because during scale up we do not change any of the driving parameters, such as amplitude or pressure.
Ultrasonic batch mixing works well for volumes of up to 100L for some purposes, however ultrasonic in-line mixing using flow cell reactors and a feed pump is the more effective solution. In a flow cell the ultrasonic power is highly concentrated on a small volume resulting a more uniform processing and better product quality. A back pressure valve can be used to increase the pressure in the flow cell. This intensifies the sonication significantly resulting in higher hydraulic shear.
Ultrasonic Processes and Applications
- Blending
- Homogenizing
- Dispersing and Deagglomerating
- Emulsifying
- Botanical Extraction
- Dissolving
- More Processes
Industry Specific Solutions
- Nano-Materials
- Sonochemical Reaction and Synthesis
- Biology and Microbiology
- Paint, Ink and Pigments
- Cosmetics and Personal Care Products
- Pharmaceuticals
- Biofuels
- Food, Dairy and Beverage Manufacturing
Features and Benefits
- Sonication in batch or in-line mode
- Wetted sonication elements are Titanium
- Reactors are stainless (316L) or glass
- Low maintenance, no small orifices
- Ultrasonically assisted clean-in-place (CIP)
- 24 hours / 7 days operation under full load
- High energy efficiency
Sonicators with State-of-the-Art Digital Control
Our sophisticated digital sonicators come equipped with enhanced digital controls, such as touch screen, SD-card protocoling, temperature control and LAN interface for browser control. No software installation needed.
High Viscosity Slurries
Our bench-top and industrial homogenizers can process viscous slurries of up to 250,000 centipoise. For viscosities higher than 2,000 cPs we recommend the use of flow-cells with progressive cavity pumps for better coupling.
Easy-to-Clean / CIP
Hielscher ultrasonic mixers are available with sanitary fittings for easy access and cleaning. The ultrasonic cavitation assists clean-in-place procedures (CIP) – it is an extremely powerful ultrasonic cleaner in place.