Sonicator UIP1000hdT (1000 Watts) – Powerful and Versatile

The UIP1000hdT is a 1,000-watt industrial sonicator for pilot-scale process development, small production, and continuous liquid processing. It is designed for demanding ultrasonic applications such as homogenization, emulsification, dispersion, particle size reduction, extraction, cell lysis, dissolving, and sonochemical reactions. With precise amplitude control, browser-based remote operation, automatic data logging, and optional temperature and pressure monitoring, the UIP1000hdT enables reproducible results from R&D trials through reliable scale-up to industrial throughput.

The UIP1000hdT is ideal if you:

• ✅ Need to scale from bench-top trials to higher throughput
• ✅ Process between 0.5–4.0 L/min or 1–5 m³/day
• ✅ Need a sonicator bridging the gap between feasibility tests and industrial production
• ✅ Need reproducible sonication parameters
• ✅ Easily switch between batch and inline continuous processing
• ✅ Require automatic data logging for process validation

Industrial Sonicator UIP1000hdT – From Bench-Top to Production

The UIP1000hdT is the powerful link between laboratory testing and the industrial processing of liquids. It combines the flexibility and easy handling required in the research and development with an outstanding performance in heavy-duty operation. For this reason, this single device is used for lab scale feasibility testing, process optimization, and process demonstration for ultrasonic liquid processes.

Flexible Process Development and Reliable Scale-Up

The UIP1000hdT is widely used in research laboratories, pilot plants, and industrial R&D facilities due to its exceptional flexibility and scalability. An extensive range of accessories, including sonotrodes, boosters, and flow-cell reactors, allows the system to be configured for virtually any ultrasonic processing application.
For small-volume experiments and formulation screening, the UIP1000hdT can be used with a sonotrode and laboratory stand to sonicate samples directly in beakers. This enables researchers to evaluate the effects of ultrasonic processing on different liquid formulations and optimize process parameters efficiently.
For batch volumes above approximately 5 liters, Hielscher generally recommends the use of a flow-cell reactor.
All sonication results obtained with the UIP1000hdT can be linearly scaled-up to higher throughputs in industrial manufacturing. The table below gives you an overview of Hielscher sonicator models for industrial scale-up.

Why Choose the 1000W Industrial Sonicator UIP1000hdT?

High-Power Ultrasound with Full Process Control

Powerful sonication is the process solution for manifold liquid processing applications, such as

• Emulsifying
• Dispersing
• Milling
• Dissolving
• Cell Disruption and Lysis
• Extraction of Botanicals
• Sonochemistry
• Biodiesel production

The UIP1000hdT provides intense ultrasound waves to fulfill demanding tasks without problems. To ensure a consistent process quality, not only the power delivered is essential, the control and monitoring of all important process parameters is key. The new generation of hdT ultrasonicators enables the operator to pilot the ultrasonic device via touch display or browser remote control. All relevant process parameters – such as amplitude, sonication time, temperature and pressure – are automatically recorded and saved as CSV file on the integrated SD Card.

Thereby, the new UIP1000hdT provides the same ultrasound power as the predecessor UIP1000hd, but excels with a broad range of additional features, which makes the ultrasound process much more user-friendly. From the operational view, the precise control of all ultrasonic process parameters are absolute key functions.

The Sonicator UIP1000hdT at a glance

• 1000 watts powerful ultrasonicator
• reliable for heavy duty sonication processes
• 24/7 operation
• industrial grade
• full color touch display
• browser remote control
• data recording of process parameters
• integrated SD Card
• temperature sensor
• pressure sensor (optionally available)
• LAN connection
• Ethernet connection
• no software installation
• automatic frequency tuning

Full Colour Touch-Screen

The colored touch-screen is a great enhancement making the device even more user-friendly. The touch- and stylus-sensitive screen allows for easy handling and guarantee the accurate setting of operating parameters and the display of the ultrasound power setting. The digital control menu is intuitive to use and features a clearly structured settings menu. The amplitude/ power setting and the pulse mode can be adjusted by a colored touch-slider (with 1%, 5% or 10% snap). The user decides, if he prefers the display of amplitude and power as colored bargraphs or numerical representation. The display can be changed from regular view mode into BIG NUMBER mode, where a high contrast and big font-size ease its readability.

Operate your Sonicator via Browser Remote Control

Due to its new LAN web interface, the UIP1000hdT can be controlled using any common browser, such as Internet Explorer, Safari, Firefox, Mozilla, mobile IE/Safari. The LAN connection is a simple plug-n-play setup that requires no software installation. The ultrasonic device acts as DHCP server/client and requests or assigns an IP automatically. The device can be operated directly from the PC/MAC or using a switch or router. Using an optional pre-configured wireless router, the device can be controlled from most smartphones or tablet computers, e.g. the Apple iPad. Using the port-forwarding of a connected router, you could control your UIP1000hdT via internet from anywhere in the world – using your smart-phone or tablet as remote control.

Built-In Network

The UIP1000hdT can be operated and controlled via LAN (local area network, see right box) which facilitates the operation and allows for high processing flexibility. All information of the sonication process is recorded on SD data card, automatically. A plugable sensor measures the temperature permanently. An optionally available pressure sensor can be additionally plugged to record the pressure.

Automatic Frequency Tuning for Optimum Efficiency

All Hielscher ultrasonic devices are equipped with an intelligent automatic frequency tuning. When the device is switched on, the generator will sense the optimal operational frequency and ensures that the device operates at this frequency. The automatic frequency tuning improves the overall energy efficiency and reliability of our ultrasonic devices.

UIP1000hdT – 1kW Sonicator with Industrial Grade and Outstanding Efficiency

The UIP1000hd is designed and built for commercial production. It proves its solid, durable design in more than thousand commercial installations worldwide where it is being used in everyday production. This ultrasonic processor requires little maintenance, is easy to setup and simple to clean and to sanitize. Special flow cell reactors meeting the advanced CIP (clean-in-place) and SIP (sterilize-in-place) requirements are available, too. The transducer of the UIP1000hdT is IP64 grade, so that it can be installed in demanding environments (dirt, dust, moisture, outside operation etc.), while the generator can be placed remotely in another area.
Since Hielscher sonicators have a very high efficiency in the conversion of electrical energy into mechanical oscillations of the sonotrode, our transducer can be built into closed housings. There are no louvers in the transducer case. As the energy loss, which would cause a heat-up in the closed transducer housing is very low, no forced cooling, such as compressed air or water is needed. More important this means, that more energy is transmitted into the liquid, resulting in a better sonication. The overall energy efficiency of the UIP1000hdT is approx. 80-90% from the power plug into the liquid (click at the image above to enlarge the chart).

UIP1000hdT – Sonicator with Full Amplitude Control and High Performance

The UIP1000hdT can be run at 1000W continuously. The power is transmitted at a controlled amplitude, so that the magnitude of the mechanical ultrasonic vibrations at the sonotrode is constant under all load conditions. You can change the amplitude from 20 to 100% at the generator and by using various booster horns. The chosen amplitude is being held constant, while sonicating any material at any pressure. This feature gives you full control over the most important sonication parameter: the Amplitude.

Sonicator – Price + Support: Process Consulting Included

The UIP1000hdT is a 1 kW probe-type processor built for method development and pilot/production transfer. Pricing is quote-based and reflects your environment – liquid composition, viscosity, target amplitude, pressure capability, and integration options (e.g., flow cell, cooling, pressure sensor). A quote may include an expert process consulting from Hielscher: recommendations for parameter optimization (amplitude, specific energy E/V, residence time, temperature/pressure control), and a linear scale-up tied to measurable energy input. You receive a recommendation for configuration and integration – so you can budget confidently and optimize for cost- and energy-efficiency.
You can find a pre-configured UIP1000hdT setup for a special price below.