Ultrasonic topic: "Ultrasonic inline processing"
Ultrasonic liquid processing can be performed in two different modes: either as batch or as inline process. Whilst for batch processing, the sonotrode, also known as ultrasonic probe, is inserted into an open or closed vessel (e.g. beaker, batch, barrel), for inline sonication the medium is continuously fed through an ultrasonic flow cell reactor, where the liquid or slurry is mixed by the intense hydraulic shear stress that is generated by acoustic cavitation. In an ultrasonic inline reactor, the medium is fed directly through the cavitational hot-spot, where the liquid is intensely and concentrated treated with power ultrasound. This makes the ultrasonic inline treatment very uniform and ensures a consistent process quality.
Inline sonication can be run as single-pass or in recirculation, where the liquid passes multiple times through the ultrasonic cavitation field.
Hielscher Ultrasonics is your experienced partner for high-performance ultrasonic processes in batch as well as in continuous inline mode. Hielscher’s powerful ultrasonic processors range from lab and bench-top to full-industrial scale. A wide range of accessories such as flow cell reactors, sonotrodes and booster horns allow for the ideal configuration of the ultrasonicator aiming for an optimal setup for the specific process requirements.
Read more about ultrasonic inline processing and its advantages!
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Clear Halide Brines by Ultrasonication
High-power ultrasonication lets engineers dissolve and degas brine salts in minutes, producing uniform, low-oxygen brines on demand. Clear halide brines are single-phase, solids-free aqueous solutions of chloride or bromide salts that deliver precise hydrostatic pressure while minimizing formation damage. Densities…
https://www.hielscher.com/clear-halide-brines-by-ultrasonication.htmUltrasonic Preparation of Calcium Bromide Fluids for Oil and Gas
Calcium bromide brines are indispensable in modern well construction, completion, work-over, and long term service because they deliver high density without suspended solids, mix cleanly with companion halide systems, and exhibit strong shale and clay inhibition in water sensitive formations.…
https://www.hielscher.com/ultrasonic-preparation-of-calcium-bromide-fluids-for-oil-and-gas.htmCompact Inline Wire Cleaning System WTC950
The WTC950 is the most compact inline wire cleaning system for endless materials such as wires, cables, rods, fibres, and stamped profiles. At only one meter in length, the WTC950 includes an extremely intensive ultrasonic cleaner, a temperature-controlled 17 liter…
https://www.hielscher.com/compact-inline-wire-cleaning-system-wtc950.htmScale-up of Ultrasonic Extraction Processes
In order to increase production capacities, extraction processes must be scaled to larger volumes / higher throughputs. Ultrasonically-assisted extraction is a highly efficacious method to isolate botanical compounds from plant material. Additionally, sonication applications can be linearly scaled to larger…
https://www.hielscher.com/scale-up-of-ultrasonic-extraction-processes.htmVarious Solutions for Phosphorus Recovery from Municipal Sewage Sludge
Phosphorus is a critical resource mineral, which natural supply is diminishing rapidly. Consequently, the German government enacted by decree that from 2029 phosphorus must be largely recovered from sewage sludge. The implementation of power ultrasound opens various options to intensify…
https://www.hielscher.com/various-solutions-for-phosphorus-recovery-from-municipal-sewage-sludge.htmDuckweed Protein Extraction
Duckweed (Lemna minor) is a fast growing aquatic plant rich in proteins and other nutritional compounds. Ultrasonic extraction is used as a highly efficient and reliable processing technology to release proteins, lipids and phyto-nutrients from duckweed. Sonication allows for the…
https://www.hielscher.com/duckweed-protein-extraction.htmWater-Based Graphene Exfoliation
Ultrasonic exfoliation allows to produce few-layer graphene without the use of harsh solvents using pure water only. High-power sonication delaminates graphene sheets within a short treatment. The avoidance of solvents turns graphene exfoliation in a green, sustainable process. Graphene Production…
https://www.hielscher.com/water-based-graphene-exfoliation.htmSupercritical Fluid Extraction Improved by Power Ultrasonics
Ultrasonic extraction alone or in combination with alternative extraction methods such as solvent extraction or supercritical CO2 extractors is successfully used to extract the full spectrum of cannabinoids from the cannabis plant (hemp and marijuana). In marijuana, the main cannabinoid…
https://www.hielscher.com/supercritical-fluid-extraction-improved-by-power-ultrasonics.htmHigh-Shear Mixers for Pet Food Manufacturing
Pet food manufacturing requires reliable high-shear mixing equipment to prepare homogeneous mixtures of various ingredients. Ultrasonic mixers provide ultras-high shear forces that can process highly viscous slurries and doughs. Furthermore, ultrasonic mixers are used to produce stable nano-emulsions and to…
https://www.hielscher.com/high-shear-mixers-for-pet-food-manufacturing.htmSonoStation – Hielscher’s Ultrasonic Pump Solution Setup
Ultrasonic processes are widely used in manifold industries for mixing, dispersing, homogenisation and extraction. Whilst small volumes easily can be sonicated in batch mode, for larger volume processes a sophisticated inline setup is recommended. The SonoStation is a complete self-standing…
https://www.hielscher.com/sonostation-hielschers-ultrasonic-pump-solution-setup.htmUltrasonic Tobacco Extraction
Conventional tobacco extraction is a slow, time-consuming process, which involves the use of toxic solvents at high temperatures, which makes the process hazardous. Ultrasonically-assisted extraction of alkaloids from tobacco can be run using water or mild solvents in a rapid…
https://www.hielscher.com/ultrasonic-tobacco-extraction.htmUltrasonic Tank Agitators
Ultrasonic tank agitators are mechanical agitators. Ultrasonic agitation mixes liquids with other liquids or solids to improve process kinetics in chemical, food, pharmaceutical and cosmetic manufacturing. Hielscher Ultrasonics agitators range in size from lab agitators to industrial tank agitators for…
https://www.hielscher.com/ultrasonic-tank-agitators.htm










