Utrasonic topic: "Ultrasonic inline processing"
Ultrasonic liquid processing can be performed in two different modes: either as batch or as inline process. Whilst for batch processing, the sonotrode, also known as ultrasonic probe, is inserted into an open or closed vessel (e.g. beaker, batch, barrel), for inline sonication the medium is continuously fed through an ultrasonic flow cell reactor, where the liquid or slurry is mixed by the intense hydraulic shear stress that is generated by acoustic cavitation. In an ultrasonic inline reactor, the medium is fed directly through the cavitational hot-spot, where the liquid is intensely and concentrated treated with power ultrasound. This makes the ultrasonic inline treatment very uniform and ensures a consistent process quality.
Inline sonication can be run as single-pass or in recirculation, where the liquid passes multiple times through the ultrasonic cavitation field.
Hielscher Ultrasonics is your experienced partner for high-performance ultrasonic processes in batch as well as in continuous inline mode. Hielscher’s powerful ultrasonic processors range from lab and bench-top to full-industrial scale. A wide range of accessories such as flow cell reactors, sonotrodes and booster horns allow for the ideal configuration of the ultrasonicator aiming for an optimal setup for the specific process requirements.
Read more about ultrasonic inline processing and its advantages!

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Compact Inline Wire Cleaning System WTC950
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https://www.hielscher.com/scale-up-of-ultrasonic-extraction-processes.htmVarious Solutions for Phosphorus Recovery from Municipal Sewage Sludge
Phosphorus is a critical resource mineral, which natural supply is diminishing rapidly. Consequently, the German government enacted by decree that from 2029 phosphorus must be largely recovered from sewage sludge. The implementation of power ultrasound opens various options to intensify…
https://www.hielscher.com/various-solutions-for-phosphorus-recovery-from-municipal-sewage-sludge.htmDuckweed Protein Extraction
Duckweed (Lemna minor) is a fast growing aquatic plant rich in proteins and other nutritional compounds. Ultrasonic extraction is used as a highly efficient and reliable processing technology to release proteins, lipids and phyto-nutrients from duckweed. Sonication allows for the…
https://www.hielscher.com/duckweed-protein-extraction.htmWater-Based Graphene Exfoliation
Ultrasonic exfoliation allows to produce few-layer graphene without the use of harsh solvents using pure water only. High-power sonication delaminates graphene sheets within a short treatment. The avoidance of solvents turns graphene exfoliation in a green, sustainable process. Graphene Production…
https://www.hielscher.com/water-based-graphene-exfoliation.htmSupercritical Fluid Extraction Improved by Power Ultrasonics
Ultrasonic extraction alone or in combination with alternative extraction methods such as solvent extraction or supercritical CO2 extractors is successfully used to extract the full spectrum of cannabinoids from the cannabis plant (hemp and marijuana). In marijuana, the main cannabinoid…
https://www.hielscher.com/supercritical-fluid-extraction-improved-by-power-ultrasonics.htmSonoelectrochemistry Setup – 2000 Watts Ultrasound
Sonoelectrochemistry combines the benefits of electrochemistry with sonochemistry. The biggest advantage in these techniques is their simplicity, low cost, reproducibility and scalability. Hielscher Ultrasonics offers complete sonoelectrochemical setup for batch and inline use. It consists of: an advanced ultrasonic generator…
https://www.hielscher.com/sonoelectrochemistry-setup-2000-watts-ultrasound.htmElectro-Sonication – Ultrasonic Electrodes
Electro-Sonication is the combination of the effects of electricity with the effects of sonication. Hielscher Ultrasonics developed a new and elegant method to use any sonotrode as electrode. This puts the power of ultrasound directly at the interface between ultrasonic…
https://www.hielscher.com/electro-sonication-ultrasonic-electrodes.htmHigh-Shear Mixers for Pet Food Manufacturing
Pet food manufacturing requires reliable high-shear mixing equipment to prepare homogeneous mixtures of various ingredients. Ultrasonic mixers provide ultras-high shear forces that can process highly viscous slurries and doughs. Furthermore, ultrasonic mixers are used to produce stable nano-emulsions and to…
https://www.hielscher.com/high-shear-mixers-for-pet-food-manufacturing.htmSonoStation – Hielscher’s Ultrasonic Pump Solution Setup
Ultrasonic processes are widely used in manifold industries for mixing, dispersing, homogenisation and extraction. Whilst small volumes easily can be sonicated in batch mode, for larger volume processes a sophisticated inline setup is recommended. The SonoStation is a complete self-standing…
https://www.hielscher.com/sonostation-hielschers-ultrasonic-pump-solution-setup.htmUltrasonic Emulsions for Water-in-Diesel Combustion
Power generators, ship engines and railway engines, which are fuelled with diesel, can be run more efficiently when water-in-diesel emulsions are used. Water-diesel emulsion fuels reduce the fuel consumption, lower the combustion temperature, burn cleaner and reduce emissions, such as…
https://www.hielscher.com/ultrasonic-emulsions-for-water-in-diesel-combustion.htmUltrasonic Tobacco Extraction
Conventional tobacco extraction is a slow, time-consuming process, which involves the use of toxic solvents at high temperatures, which makes the process hazardous. Ultrasonically-assisted extraction of alkaloids from tobacco can be run using water or mild solvents in a rapid…
https://www.hielscher.com/ultrasonic-tobacco-extraction.htm