Sample Preparation with the Ultrasonic VialTweeter

Sample preparation before analysis can require various pre-analytical processes such as tissue homogenization, lysis, extraction of proteins, DNA, RNA, organelles and other intracellular substances, dissolving and degassing. The VialTweeter is a unique ultrasonic device that prepares multiple sample tubes simultaneously under exactly same conditions. Due to the indirect sonication of closed test tubes, cross-contamination and sample loss are avoided.

Ultrasonic Sample Preparation

Ultrasonication is a common technique of sample treatment in order to get the sample ready for analyses such as polymers chain reaction (PCR), Western Blots, assays, molecular sequencing, chromatography etc. Ultrasonication is a technique widely used in laboratories to treat samples pre-analytically. A major advantage of sonication is that the working principle of ultrasound is based on purely mechanical forces. Ultrasonic lysis and cell disruption is achieved by sonomechanical shear forces, which gives ultrasonication the advantage that the solvents used for protein extraction can be used also during lysis. Ultrasonic cell disruptors such as the VialTweeter break the cell walls / membranes and promote mass transfer between cell interior and solvent. Thereby, the analyte (e.g. DNA, RNA, proteins, organelles etc.) are efficiently transferred from the cell matrix into the solvent. This means the steps of quenching and extraction overlap with the ultrasonic cell disruption process, which makes ultrasonic lysis very effective. Furthermore, ultrasonic sample preparation does not require detergents and other lysis reagents, which might alter and destruct the structure of the lysate and is known for the subsequent troubles with purification. Another lysis method, the enzymatic disruption requires long incubation times and delivers often non-reproducible results. Ultrasonic sample preparation overcomes common problems in sample preparation such as tissue homogenization, cell disruption, lysis, protein extraction and lysate solubilization. Since the intensity of the ultrasonic treatment can be exactly controlled and adjusted to the biological sample, degradation and sample loss are avoided. Automatically monitored and controlled sample temperature, pulse mode and sonication duration ensure optimum outcomes.

The VialTweeter is a unique ultrasonic system for the simultaneous sonication of up to 10 vials under the exactly same conditions without cross-contamination.

UP200St with VialTweeter for Sonication of Closed Vials

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The VialTweeter is especially convenient for laboratory work that requires the simultaneous preparation of multiple samples under the same conditions. The VialTweeter is an ultrasonic block sonotrode that can hold up to 10 vials (e.g. Eppendorf, centriguge, NUNC tubes, cryo-vials) and sonicates them intensely under precisely controlled conditions. Since the ultrasonic energy is coupled through the walls of the vials into the sample medium, the vials maintain closed during the treatment. Thereby, sample loss and cross-contamination are completely avoided.

Complete VialTweeter setup: VialTweeter sonotrode at ultrasonic processor UP200St

Ultrasonic sample prep unit VialTweeter: VialTweeter sonotrode at ultrasonic processor UP200St

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Vials and Tubes fitting the VialTweeter

The VialTweeter is suited to hold 10 common conical or round-bottom tubes such as Eppendorf, centrifuge, cryo-vials and various NUNC vial types, but the holes can be customized to other vial and tube sizes on request. Please let us know which kind of test tubes you want to use so that we can modify your VialTweeter accordingly. For larger test tubes such as Falcon tubes and other test containers, beakers and vessels, the VialPress is a convenient solution.

The VialTweeter with VialPress

The MultiSampleSonicator VialTweeter can hold up to 10 smaller vials and up to 5 larger test tubesWhilst the VialTweeter itself with its 10 tubes holes is already a unique and highly functional ultrasonic device, the VialPress add-on makes the VialTweeter even more versatile and flexible for operation. The VialPress is an accessory for the VialTweeter consisting in a clamp-on bar that allows to fixate larger sample tubes such as Falcon tubes or other small to mid-sized test beakers to the VialTweeter front. The picture on the left shows the VialTweeter holding 10 Eppendorf vials in the block, whilst the VialPress fixates one larger test tube to the front for sonication. The VialPress is capable to hold up to 5 larger test tubes for intense sonication.

VialTweeter Sample Preparation Protocols

The VialTweeter is widely used to sonicate biological samples. Before analysis, samples must be prepared for biochemical or biophysical analyses and assays, e.g. by lysis, tissue homogenization, protein extraction, DNA / RNA shearing, degassing etc. The VialTweeter fulfils these ultrasonic processes reliably and delivers reproducible results. A common application of the VialTweeter is the lysis/cell disruption of mammalian (human and animal) tissues as well as bacteria cells and viral particles. Successfully VialTweeter-treated biological samples include human lung epithelial cells, haematopoietic stem cells, myeloid leukemia cells, Escherichia coli, Bacillus subtilis, Bacillus anthracis, Francisella tularensis, Yersinia pestis, Streptococcus pyogenes, Caulobacter crescentus, Mycoplasma pneumoniae, mycobacteria / Mycobacterium tuberculosis complex (MTBC) and many other bacterial, botanical, and microbial cells.
Below, you can find a few selected protocols featuring the VialTweeter.

The VialTweeter can hold up to 10 common test vials for simultaneous ultrasonic sample preparation

The VialTweeter sonicates 1.0, 1.5 and 2.0mL Eppendorf tubes at high intensity without cross-contamination or sample loss.

VialTweeter Applications

  • tissue homogenization
  • cell disruption & lysis
  • protein extraction
  • DNA / RNA shearing
  • cell pellet solubilization
  • pathogen detection
  • degassing
  • in-vitro diagnostics
  • pre-analytical treatment
  • proteomics

E.Coli Lysis With VialTweeter for In-Vivo Glutathione Determination

Escherichia coli bacteria of the strain MG1655 were grown in MOPS minimal medium in a total volume of 200ml until an A600 of 0.5 was reached. The culture was split into 50-ml cultures for stress treatment. After 15 min of incubation with 0.79 mM allicin, 1 mM diamide, or dimethyl sulfoxide (control), cells were harvested at 4,000g at 4°C for 10 min. Cells were washed twice with KPE buffer prior to resuspension of pellets in 700µl of KPE buffer. For deproteination, 300µl of 10% (w/v) sulfosalicylic acid were added prior to disruption of cells by ultrasonication (3 x 1 min; VialTweeter ultrasonicator). Supernatants were collected after centrifugation (30 min, 13,000g, 4°C). Sulfosalicylic acid concentrations were decreased to 1% by the addition of 3 volumes of KPE buffer. Measurements of total glutathione and GSSG were performed as described above. Cellular glutathione concentrations were calculated based on a volume of E. coli cells of 6.7×10-15 liter and a cell density of A600 0.5 (equivalent to 1×108 cells ml-1 culture). GSH concentrations were calculated by subtraction of 2[GSSG] from total glutathione. (Müller et al. 2016)

Alpha-Synuclein Fibril Fragmentation with the VialTweeter

The VialTweeter sonicator is widely used for the reliable and efficient fragmentation of alpha-synuclein fibrils and ribbons. Click here to find detailed descriptions, protocols and references for the alpha-synuclein fragmentation with the VialTweeter!

Cell Lysis with VialTweeter before Graphite Furnace Atomic Absorption Spectrometry

Bacillus subtilis 168 (trpC2) were exposed to 15 min of antibiotic stress, then cells were harvested at 3,320 x g, washed five times with 100 mM Tris/1 mM EDTA, pH 7.5, resuspended in 10 mM Tris, pH 7.5 and disrupted by ultrasonication in a Hielscher VialTweeter instrument. (Wenzel et al. 2014)

VialTweeter Sample Preparation before Mass Spectrometry

The lyophilized cell pellets of human CD34􏰀 hematopoietic stem/progenitor cells were resuspended in 10µ􏰇l (200µl for bulk HEK293 preparation for the peptide dilution series) of 8 M urea in 100 mM ammonium hydrogen carbonate and lysed aided by sonication with the Hielscher VialTweeter at an amplitude of 60%, a cycle of 60% and a duration of 20s for three times with intermediate cooling on ice. (Amon et al. 2019)

Sample Preparation Protocols using the VialPress

The VialTweeter equipped with VialPress, a clamp that fixates larger test vessel to the VialTWeeter front for intense indirect sonicationFresh lettuce (Lactuca sativa) was homogenized in 0.5 M HEPES buffer (pH 8, KOH adjusted) at a ratio of 1 g plant (fresh weight) to 200, 100, 50, or 20 mL buffer solution. The ratio of plant mass to buffer solution volume was varied to keep the total homogenate volume between 3.5 and 12 mL. The ratio of plant mass to buffer solution volume was varied to keep the total homogenate volume between 3.5 and 12 mL, allowing homogenization with the probe. Homogenates then underwent indirect ultrasonication using an UP200St with VialTweeter equipped with 200xt VialPress (Hielscher Ultrasonics GmbH, Germany) for 3 min (80% pulse and 100% power). Using this device avoided contamination. (Laughton et al. 2019)

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VialTweeter at the ultrasonic processor UP200ST

The VialTweeter with 10 Eppendorf vials at the ultrasonic processor UP200St

Reliable Temperature Control during Sonication with the VialTweeter

The VialTweeter is a MultiSample Ultraonicator that allows for reliable sample preparation under precisely controlled temperature conditions.Temperature is a crucial process-influencing factor that is especially important for the treatment of biological samples. As all mechanical sample preparation techniques, sonication creates heat. However, the temperature of the samples can be well controlled when using the VialTweeter. We present you various options to monitor and control the temperature of your samples whilst preparing them with the VialTweeter and VialPress for analysis.

  1. Monitoring the sample temperature: The ultrasonic processor UP200St, which drives the VialTweeter, is equipped with an intelligent software and a pluggable temperature sensor. Plug the temperature sensor into the UP200St and insert the tip of the temperature sensor in one of the sample tubes. Via digital coloured touch-display, you can set in the menu of the UP200St a specific temperature range for your sample sonication. The ultrasonicator will automatically stop when the max temperature is reached and pause until the sample temperature is down to the lower value of the set temperature ∆. Then the sonication starts automatically again. This smart feature prevents heat-induced degradation.
  2. The VialTweeter block can be pre-cooled. Put the VialTweeter block (only the sonotrode without transducer!) into the fridge or freezer to pre-cool the titanium block helps to postpone temperature rise in the sample. If possible, the sample itself can be pre-cooled too.
  3. Use dry ice to cool during sonication. Use a shallow tray filled with dry ice and place the VialTweeter on the dry ice so that heat can rapidly dissipate.

Customers worldwide use the VialTweeter and VialPress for their daily sample preparation work in biological, biochemical, medical and clinical laboratories. The intelligent software and temperature control of the UP200St processor, temperature is reliably controlled and heat-induced sample degradation avoided. Ultrasonic sample preparation with the VialTweeter and VialPress delivers highly reliable and reproducible results!

Technical Details of the VialTweeter

The VialTweeter is a block sonotrode made from titanium that can hold up to 10 vials in the holes within the block. Additionally, up to 5 larger test tubes can be clamped to the VialTweeter front using the VialPress. The VialTweeter is so designed that the ultrasonication energy is distributed uniformly into each inserted vial to ensure reliable and uniform sonication results. A small pivot adjusts the VialTweeter sonotrode to uneven ground and align the test tubes vertically.

Advantages of the VialTweeter at a glance

  • Intense sonication of up to 10 vials simultaneously
  • Indirect sonication at high ultrasonic intensity through vessel wall into the sample
  • Indirect sonication avoids cross-contamination and sample loss
  • Reproducible results due to adjustable and controllable sonication amplitude
  • The VialPress enables you to sonicate larger tubes
  • Adjustable amplitude from 20 to 100%
  • Adjustable pulse mode from 0 to 100%
  • Autoclavable

The VialTweeter is powered by the UP200St, a 200 watts powerful ultrasonic processor. The UP200St is equipped with an intelligent software that allows for the precise control over all important ultrasonic process parameters such as amplitude, sonication time, pulsation, and temperature. This makes the VialTweeter a reliable tool for successful reproducible process results in biological and biochemical laboratories.
Color touch display of ultrasonic device UP400StAmplitude can be adjusted between 20 and 100% and allows thereby to adapt the ultrasonic intensity to your sample. For instance, the shearing and fragmentation of DNA and RNA requires a milder amplitude to prevent the production of too small DNA fragments, the tissue homogenization of mouse brain needs high intensity sonication. Choose the ideal amplitude, sonication intensity and duration via the smart and intuitive menu at the UP200St processor. The menu and settings can be easily accessed and operated via coloured touch display. In the settings you can pre-set sonication parameters such as amplitude, pulsation / cycle mode, sonication duration, total energy input, and temperature limits. In research and production, the repeatability of trials and test results is crucial. This means the precise recording of process conditions and sonication protocols are utterly important. The automatic data protocolling writes all sonication data into a CSV file on an integrated SD-card so that you can easily check and compare various sonication runs. All ultrasonic process data can be easily accessed and shared as CSV file.
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  • UP200St-G Ultrasonic Generator 200 watts

    ultrasonic generator, 200W, 26kHz (autom. tuning system), touch screen, amplitude adjustable 20-100%, pulse 10-100%, dry running protected, IP51, incl. power measurement, socket for ethernet, power supply, network cable, portable case, manual

  • UP200St-T Ultrasonic Transducer 200 watts

    ultrasonic transducer, Ø45mm, approx. length 230mm, titanium horn Ø10mm (amplitude 70µm), IP65 grade, start/stop button, socket for PT100, LEDs for sample illumination, with ST1-Clamp, with mounting tools

  • Hielscher VialTweeter for ultrasonic device UP200St

    Vial-Tweeter-Sonotrode, made of titanium, for ultrasonic processor UP200St, with 10 bores ø11mm, for the excitation of up to 10 Eppendorf tubes 1.5ml or others, (see also clamping device VialPress for vessels with other dimensions)

  • sonotrode for direct sonication, made of titanium, Ø2mm (3mm2), approx. length 120mm, male thread M6x0.75, for samples ca. from 2ml up to 50ml, amplitude ratio approx. 1:3, autoclavable

  • Hielscher VialPress for VialTweeter on ultrasonic device UP200St

    Clamping device as accessory for VialTweeter-Sonotrode S26d11x10, stainless steel, for the excitation of up to 5 vessels with Ø of up to 20mm

  • remote foot switch

    Remote Foot Switch, pedal button, with RJ45 plug (male), black coated steel with rubber, 1.5m cable, for all Hielscher ultrasonic homogenizers with touch control (e.g. UP200Ht, UP200St, activate remote control RJ45 in settings), see Remote Foot Switch

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Ultrasonic device VialTweeter for protein extraction from tissue samples (Click to enlarge!)

VialTweeter with VialPress for indirect sonication.


n this video, we showcase a specialized version of the Hielscher VialTweeter ( designed for sonication of closed sample vials. The standard Hielscher VialTweeter is an essential tool in biotech research and sample preparation for analyzing a diverse range of laboratory samples. This device enables intensive, consistent, and reproducible sonication of up to 10 closed sample vessels simultaneously. This capability facilitates high-throughput processes such as cell disruption, DNA fragmentation, emulsification, dispersion, and degassing, all achieved with short sonication times. For sample vessels that don't fit the standard VialTweeter, Hielscher Ultrasonics offers custom larger or smaller versions, accommodating one to ten specialized sample vessels.

Ultrasonication of Closed Sample Vials - The Hielscher VialTweeter

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The Ultrasonic VialTweeter in Research and Science

The VialTweeter is a 200 watts powerful ultrasonic processor, that is ideal for simultaneous ultrasonic sample preparation of multiple Eppendorf vials or similar test tubes. Therefore, the VialTweeter is frequently used in biological and biochemical laboratories for research and life science. Below you can find a selection of scientific articles featuring the ultrasonic processor VialTweeter. The articles cover various applications such as from ultrasonic sample homogenization, cell disruption and lysis, DNA shearing and fragmentation, extraction of proteins and bioactive compounds as well as the inactivation of coronavirus SARS-CoV-2. If you are looking for a specific application and related scientific references, please contact us.

3 Steps to Successful Ultrasonic Processing: Feasibility- Optimization - Scale-up (Click to enlarge!)

Ultrasonic Processing: Hielscher assists you from feasibility and optimization to commercial production!


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