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Mastering Lab Tasks with an Ultrasonic Homogenizer

Sonicators are essential lab tools used for a wide range of applications, such as homogenization and mixing, extraction, dispersing, emulsifying, dissolution, cell disruption, DNA fragmentation, and sonochemical reactions. Typically, probe-type sonicators are used to fulfill these common tasks in daily laboratory work. For lab samples, where cross-contamination or sample loss are limiting factors, Hielscher non-contact sonicators are the go-to solution for ultrasonic sample preparation.

Probe-Type Sonicators and Non-Contact Sonicators

The probe-type sonicator applies intense ultrasound waves – focused at the tip of the sonotrode or probe – into the medium. Using an open or closed vessel allows for simple, yet reliable ultrasonic treatment of liquid media. Mounting the sonotrode to a flow cell allows for the continuous sonication of a liquid stream. Such flow-through setup is a sophisticated way to ultrasonically process larger volumes or viscous liquids and pastes.
Using non-contact sonicators such as VialTweeter, the Multi-well Plate Sonicator UIP400MTP, the CupHorn, and the GDmini2 flow reactor, samples can be processed under no-touch / non-contact conditions – avoiding cross-contamination and sample loss. Another advantage of Hielscher non-contact sonicators is the high-throughput capacity in sample preparation.

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Hielscher Ultrasonics supplies powerful non-contact sonicators for sample preparation and clinical analysis. The Multi-well plate, sonicator UIP400MTP, the VialTweeter, the CupHorn and the GDmini2 flow sonicator process lab samples without touching them.
 
Sonication is the act of applying power ultrasound via an ultrasonic probe to agitate and manipulate particles in a sample. Ultrasonicators are widely used in academic research, analytical and forensic laboratories, clinical facilities and production sites, where sonication is used to homogenize and mix liquid-liquid or liquid-solid suspensions, to extract bioactive substances and cellular compounds, to disintegrate cells, bacteria, and tissue, to dissolve powders, to dislodge biofilms or to initiate chemical reactions.

 

This tutorial explains what type of sonicator is best for your sample preparation tasks such as lysis, cell disruption, protein isolation, DNA and RNA fragmentation in laboratories, analysis, and research. Choose the ideal sonicator type for your application, sample volume, sample number and throughput. Hielscher Ultrasonics has the ideal ultrasonic homogenizer for you!

How to Find the Perfect Sonicator for Cell Disruption and Protein Extraction in Science and Analysis

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Since the application field of sonicators is so broad, sonicators are often termed in relation to their specific task. That is why you can find ultrasonicators under different terms such as:

  • Ultrasonic Homogenizer:
    Ultrasonic homogenizers are used to mix and blend two or more phases into a uniform suspension. As a powerful alternative to high-pressure homogenizers, blade mixers and microfluidizers, probe-type sonicators shine with their exceptional capability to produce nano-dispersions and nano-emulsions.
  • Ultrasonic Disperser:
    Ultrasonic dispersers use high-frequency sound waves to break down particles into smaller sizes and distribute them evenly within a liquid. This process is particularly useful for creating stable suspensions of solid particles in liquids, such as dispersing pigments in inks or particles in slurries.
  • Ultrasonic Emulsifier:
    Ultrasonic emulsifiers utilize ultrasonic waves to create fine emulsions by mixing two immiscible liquids, such as oil and water. The high-intensity sound waves generate cavitation bubbles that implode, creating intense shear forces that break down the droplets into nano-sized emulsions, making them stable and uniform.
  • Ultrasonic Cell Crusher:
    Also known as ultrasonic cell disruptors or lysers, these devices use ultrasonic energy to break open cell membranes and release intracellular contents. This process is essential in biological and biochemical applications for extracting proteins, DNA, and other cellular components.
  • Ultrasonic Extractor:
    Ultrasonic extractors apply ultrasonic waves to disrupt plant material, enhancing the extraction of bioactive compounds, such as essential oils, flavonoids, or other phytochemicals. The cavitation effect improves solvent penetration and mass transfer, resulting in more efficient extraction.
  • Ultrasonic Dissolver:
    Ultrasonic dissolvers utilize ultrasonic energy to dissolve solids in liquids quickly and efficiently. This is useful for preparing solutions or suspensions where the solute needs to be evenly and rapidly dispersed, such as in pharmaceuticals or chemical formulations.
  • Ultrasonic Mixer:
    Ultrasonic mixers employ high-intensity ultrasound waves to mix liquids and slurries, ensuring a uniform composition. This mixing process can handle a wide range of viscosities and is particularly effective in homogenizing products that are difficult to mix with conventional methods such as cement pastes or master batches with high solid loads.
  • Ultrasound Agitator:
    Ultrasound agitators use ultrasonic energy to stir or agitate liquids, promoting uniform mixing and preventing sedimentation. This method is beneficial in various industries for maintaining consistency in solutions, suspensions, or dispersions over time.

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Sonication of Multi-well Plates and Petri Dishes

Multi-well plates and petri dishes are common lab vessels. Multi-well plates, also known as microplates or microwell plates, are flat plates with multiple “wells” used as small test tubes. They come in various configurations, typically with 6, 12, 24, 48, 96, 384, or 1536 wells, allowing for high-throughput screening and testing.
Petri dishes on the other hand, are shallow, cylindrical, lidded dishes typically made of glass or plastic. They provide a flat surface area for culturing microorganisms.
The specific design of both sample vessels comes with challenges when sonication should be applied as processing step. With the plate sonicator UIP400MTP, Hielscher offers a powerful sonicator that can handle any standard multiwell plates, microplates and petri dishes.
Learn more about the UIP400MTP as powerful sonicator for sample preparation in 96-well plates and petri dishes!
 

This video demonstrates the Hielscher UIP400MTP sonicator, a powerful tool for the sonication of samples in petri dishes (agar plates). Disrupt cells for further analysis, extract proteins for research, homogenize various samples. The UIP400MTP is much stronger than ultrasonic baths and delivers a uniform sonication across the entire petri dish. You have precise control over amplitude, power, and pulsing. A built-in timer and temperature probe ensures consistent results. The UIP400MTP plate sonicator cools samples with water bath (external chiller optional). It comes with a durable acrylic enclosure for observation during sonication.
This Hielscher sonicator is ISO certified, UL, RoHs and CE compliant. It has 24/7 operation capability for high-throughput workflows.

Sonicator for Petri Dishes, Agar Plates and Multi-Well Plates

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The table below gives you an overview of our probe-type and non-contact ultrasonicators for common lab applications:
 

Recommended Devices Batch Volume Flow Rate
UIP400MTP 96-Well Plate Sonicator multi-well / microtiter plates n.a.
Ultrasonic CupHorn CupHorn for vials or beaker n.a.
GDmini2 ultrasonic micro-flow reactor n.a.
VialTweeter 0.5 to 1.5mL n.a.
UP100H 1 to 500mL 10 to 200mL/min
UP200Ht, UP200St 10 to 1000mL 20 to 200mL/min
UP400St 10 to 2000mL 20 to 400mL/min
UIP500hdT 100 to 5000mL 0.1 to 4L/min
Ultrasonic Sieve Shaker n.a. n.a.

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Frequently Asked Questions

How to use a Lab Sonicator?

A lab sonicator is an instrument used to apply ultrasonic energy to agitate particles in a sample, often for the purpose of homogenization, emulsification, dispersing nanoparticles, or disrupting cells. To use a lab sonicator, you first need to prepare your sample in a suitable container. If you are using a probe-type sonicator, immerse the probe into the sample ensuring it does not touch the sides or bottom of the container. Adjust the sonicator settings such as amplitude, pulse rate, and duration according to the specific requirements of your application. For a non-contact sonicator, place the sample container in the holder as in the manual instructed so that the ultrasound waves are transmitted in an optimal way. Turn on the sonicator and monitor the process, adjusting parameters as needed to achieve the desired effect. Always wear appropriate protective equipment, such as ear protection.

What are Applications of Sonicators in Laboratories?

Sonication has numerous applications in laboratories across various fields. It is commonly used for cell disruption and lysis, allowing for the extraction of intracellular components such as DNA, RNA, and proteins. It is also employed in the preparation of emulsions and dispersions, enhancing the mixing of immiscible liquids or the distribution of nanoparticles within a medium. Sonicators are valuable in nanoparticle synthesis, aiding in the reduction of particle size and the prevention of agglomeration. Additionally, sonication is used for the degassing of liquids, removing dissolved gases that can interfere with certain analytical techniques.

What is the Difference between a Probe-Type Sonicator and an Ultrasonic Bath?

The primary difference between a probe-type sonicator and an ultrasonic bath lies in their design and application. A probe-type sonicator uses a titanium probe that directly contacts the sample, delivering intense ultrasonic energy to a localized area. This direct application is ideal for small to large volumes and provides precise control over the sonication process. In contrast, an ultrasonic bath transmits ultrasonic waves through a liquid medium in which the sample container is placed. This indirect sonication is weak and non-uniform, therefore commonly used for cleaning or degassing.
Indirect sonication under intense and uniform conditions can be achieved using non-contact sonicators such as the VialTweeter, the Multi-well Plate Sonicator UIP400MTP or the flow-reactor GDmini2. These high-power, high-throughput sonicators allow the precisely controlled sonication of samples making them suitable for research and diagnostics.

What are the Applications of Sonication in HPLC?

In High-Performance Liquid Chromatography (HPLC), sonication enables the modification and functionalization of nanoparticles, such as silica or zirconia microspheres. Ultrasonication is a highly effective method for synthesizing core-shell silica particles, which are especially useful for HPLC columns.
Additionally, sonication is used for sample preparation. It ensures thorough mixing and dissolution of analytes and reagents, which is crucial for accurate and reproducible chromatographic results. Sonication helps in degassing solvents, removing dissolved gases that can form bubbles and interfere with the flow and detection in HPLC systems. Additionally, sonication is used to clean HPLC components, such as columns and injector parts, ensuring that any contaminants or residues are effectively removed.

How is the Sonicator used in Biotechnology and Life Science?

In biotechnology and life sciences, ultrasonicators is an indispensable tool for various applications. They are extensively used for cell lysis and the extraction of intracellular materials, which is essential for molecular biology studies involving nucleic acids and proteins. Sonication is employed in the fragmentation of DNA, RNA and chromatin for sequencing and other genetic analyses, enabling the study of genetic material at a finer scale. Moreover, sonicators are used in the preparation of liposomes and other nanoparticle-based drug delivery systems, enhancing the efficacy and targeting of therapeutic agents.

 

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High performance ultrasonics! The Hielscher product range covers the full spectrum from the compact lab ultrasonicator over bench-top units to full-industrial ultrasonic systems.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers from lab to industrial size.

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