Hielscher Ultrasound Technology

Ultrasonic Bentonite Dispersion

  • Bentonite clays, such as sodium bentonite, calcium bentonite and potassium bentonite, are mainly used as additive for drilling fluids, binder, purifier, adsorbent, and as a groundwater barrier.
  • Due to strong bonding and van der Waals forces, the dispersibility of bentonite requires intense mixing forces to break the agglomerates uniformly.
  • Ultrasonic dispersing is a highly reliable method to produce highly viscous slurries with large amounts of solid concentration. Thereby, ultrasonic excels conventional agitators producing homogeneous slurries of bentonite.

Bentonite Dispersion

Bentonite has manifold applications such as lubricant, thickener or adsorbens. In order to benefit from bentonite’s material characteristics, the bentonite particles/ platelets must be uniformly distributed into a base medium. Bentonite dispersions have a high swelling capacity and can adsorb a high amount of fluid. When dispersed into a liquid, the bentonite dispersion forms a highly thixotropic colloidal suspension or gel. The colloidal properties of bentonite dispersions are highly dependent of the quality of the dispersion. Therefore, ultrasonication is the preferred dispersing technique to obtain high quality bentonite slurries.

Curves of ultrasonic energy input for bentonite dispersion (Click to enlarge!)

Ultrasonic dispersion of bentonite (performed with ultrasonic mixer UIP2000hdT)

Problems

Conventional dipsersion methods often cannot induce the intense shear forces required to prepare a homogeneous slurry of functionalized bentonite. Bentonite’s thixotropy and its extraordinary water binding and swelling capability requires better-than-average dispersing equipment that excels in the handling of high viscosity slurries and provides enough shear to break the agglomerates.
The viscosity of bentonite dispersion increases with increase in concentration. Conventional mixing equipment is not capable to handle the thick slurries lacking in dispersion and hydration quality.
Due to the insufficient mixing capacity, conventional dispersers must be combined with additional processing steps, e.g. milling.

Solution

High-power ultrasonic equipment offers intense shear forces that break the bonding between bentonite particles easily. Highly viscous bentonite slurries can be homogeneously processed feeding the suspension through an ultrasonic reactor chamber where the particles are deagglomerated and dispersed to a uniform particle size. The intense agitation and shearing assist the particles’ reduction down to the targeted particle size. Powerful ultrasonication delaminates and exfoliates the bentonite (montmorillonite) resulting in a high particle surface that contributes to an improved swelling and the funcionalization of the bentonite.

Ultrasonic Dispersion of Clays

How it works: Highly intense ultrasonic forces induced in liquids create cavitation. Ultrasonic cavitation is expressed in pure shear. Thereby, the ultrasonic mixing and dispersing technology is ideal to produce thixotropic suspensions with a very high load of particles.
Due to the intense shearing, ultrasound allows to disperse clays efficiently into slurries. As sonication is carried out as continuous inline process, even slurries of high viscosities such as drilling muds, bitumen emulsions, latex or paints.

Hielscher Ultrasonics is your partner when it comes to reliable ultrasonic processing. We offer you the full range of ultrasonic homogenizers – from the lab device to the industrial ultrasonic equipment for demanding applications such as milling, deagglomeration and dispersion. With clusters of the UIP10000 or UIP16000, there is virtually no limit in the commercial processing of even very large volume streams, including high viscous, pasty material.

Ultrasonic dispersers are highly efficient and often outperform conventional agitators and mixers.

Ultrasonic industrial dispersers

Ultrasonic Dispersion:

  • High Speed Dispersion
  • High Solids Loads
  • Nano Dispersion
  • Complete Hydration
  • No “Fish-Eyes
  • Improved Swelling
  • Particle Functionalization
  • Gelling Effect
  • Uniform Processing
  • Reproducibility
  • Reliable Product Quality

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Talk to us about your processing requirements. We will recommend the most suitable setup and processing parameters for your project.





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Sonication processes of large volume streams can be efficiently fulfilled by a continuous setup (Click to enlarge!)

Ultrasonic Inline Processing

Literature/References

  • Bergaya, F.; Theng, B.K.G.; Lagaly, G. (2011): Handbook of Clay Science. Elservier 1978.
  • Grim, R.E:; Güven, N. (1978): Bentonites: Geology, mineralogy, properties and uses. Elservier 2011.
  • Mekhamer, W. K. (2010): The colloidal stability of raw bentonite deformed mechanically by ultrasound. Journal of Saudi Chemical Society 14, 2010. 301-306.
  • Wikipedia: Bentonite

Contact Us / Ask for more Information

Talk to us about your processing requirements. We will recommend the most suitable setup and processing parameters for your project.





Please note our privacy policy.



About Bentonite

Bentonite can be ultrasonically dispersed to produce a highly viscous slurry with evenly distributed particles.Bentonite clays, including such as sodium bentonite, calcium bentonite and potassium bentonite, consist mainly of smectite minerals, usually montmorillonite (e.g. Al-montmorillonite Al2O3•4(SiO2)•H2O). Montmorillonite is a dioctahedral smectite but eventually other types of smectite can occur. The smectite is responsible for the desirable properties of bentonite, but the nature of the exchangeable cations in the interlayer influences the properties too. Therefore, bentonites with Na+ as the interlayer cation can have very different properties to bentonites where the interlayer cation is Ca+. Most commercial bentonites contain more that 80% smectite, however, various other minerals can occur as impurities. These minerals may include quartz, feldspar, calcite and gypsum. The presence of these minerals can affect the industrial value, reducing or increasing the value of bentonite in dependance on the specific application. Bentonite presents strong colloidal properties and its volume increases several times when coming into contact with water, creating a gelatinous and viscous fluid. The special properties of bentonite such as hydration, swelling, water absorption, viscosity, and thixotropy, make it a valuable material for a wide range of applications.
Bentonite clays are commonly used as lubricants, thickeners, adsorbens, rheological additives, binders, catalysts, purifiers, stabilizers, emulsifiers or bleaching earths. Due to its functionalities, the manifold applications of viscoelastic bentonite gels branch out in the mineral oil & drilling industry, chemistry, ceramics, foundries, building and cleaning industry, agriculture & horticulture, paper production, food industry, as well as in the cosmetic and pharma sector.
Bentonite derivates are known as Bentone, which are modified organoclays with functionalities adapted to specific applications. For example, Bentone 52 and Bentone 57 and Bentone 1000 are common thickening agents used for paints and coatings, whilst Bentone 27, Bentone 128, Bentone 150, Bentone 155 and Bentone 1000 are rheology modifiers used in the oil and drilling industry. Bentone EW, Bentone HC, Bentone MA and Bentonite BC 342 are used as thickener and gellants in cosmetics and pharmaceuticals.
Hielscher’s powerful ultrasonic machines are reliable and effective for dispersing all bentonite, hectorite and Bentone organoclay powders uniformly into bentone dispersions, bentone gels or into final product formulations.



Facts Worth Knowing

Ultrasonic tissue homogenizers are often referred to as probe sonicator/ sonificator, sonic lyser, ultrasound disruptor, ultrasonic grinder, sono-ruptor, sonifier, sonic dismembrator, cell disrupter, ultrasonic disperser, emulsifier or dissolver. The different terms result from the various applications that can be fulfilled by sonication.