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ZnO Nanostructures Grown by Ultrasonic Synthesis

Ultrasonic nanoparticle synthesis has gained increasing attention due to its ability to produce nanomaterials with controlled size, morphology, and crystallinity under mild reaction conditions. The technique leverages acoustic cavitation to generate localized high temperatures and pressures, promoting enhanced nucleation and growth of nanoparticles. Compared to conventional synthesis methods, ultrasonic synthesis offers advantages such as rapid reaction rates, scalability, and the ability to fine-tune structural properties by modifying reaction parameters.

We use the synthesis of ZnO nanostructures as an exemplary case to highlight the advantages of ultrasonic nanoparticle synthesis with modified structures. The study by Morales-Flores et al. (2013) explores the role of sonochemical synthesis in controlling the morphology of ZnO nanostructures. Utilizing the Hielscher probe-type sonicator UP400St (400 watts, 24 kHz), the researchers demonstrated how variations in reaction conditions, particularly pH, influence the final morphology, structural properties, and photoluminescence behavior of ZnO nanostructures.

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Probe-type ultrasonicator UP400St for nanoparticle dispersion such as graphene nanoplatelets in a stable aqueous suspension.

Ultrasonicator UP400St for the sonochemical synthesis of nanoparticles

Experimental Setup – ZnO Nanoparticle Synthesis using Sonication

Aqueous solutions of zinc acetate (0.068 M) were subjected to ultrasonic irradiation at 40 W dissipated power under argon flow. The reaction pH was adjusted between 7 and 10 using ammonium hydroxide (NH4OH), significantly impacting the morphology of the synthesized ZnO structures. The sonochemical process induced acoustic cavitation, generating localized high-temperature and high-pressure conditions that promoted ZnO nucleation and growth.

Influence of pH on Morphology and Structural Properties

Scanning electron microscopy (SEM) revealed distinct morphologies at different pH levels:

  • pH 7.0: Formation of rod-like ZnO nanostructures (86 nm width, 1182 nm length) with a mixed ZnO/Zn(OH)2 phase.
  • pH 7.5–8.0: Transition to faceted bar and cup-end bars (~250–430 nm length, 135–280 nm width).
  • pH 9.0: Spindle-shaped ZnO nanostructures (~256 nm length, 95 nm width) with high microstrain.
  • pH 10.0: Uniform faceted nanobars (~407 nm length, 278 nm width) with reduced defect density.

 

SEM micrographs of ultrasonically synthesized ZnO nanostructures grown at (a) pH 7, (b) pH 7.5, (c) pH 8, d) pH 9,
and (e) pH 10 of the reaction mixture

SEM micrographs of ultrasonically synthesized ZnO nanostructures grown at (a) pH 7, (b) pH 7.5, (c) pH 8, d) pH 9,
and (e) pH 10 of the reaction mixture.
(Study and images: ©Flores-Morales et al., 2013)

 

X-ray diffraction (XRD) confirmed the presence of hexagonal wurtzite ZnO for pH > 7, with enhanced crystallinity and grain growth at higher pH values.

Optical Properties and Defect Control

Room-temperature photoluminescence (PL) analysis highlighted two main emission bands:

  • Ultraviolet emission (~380 nm): Near-band-edge excitonic transitions.
  • Visible emission (~580 nm): Associated with structural defects such as oxygen vacancies and interstitial defects.

Notably, increasing the pH led to higher defect-related emission intensity up to pH 9, attributed to increased surface area and lattice imperfections. However, at pH 10, the intensity of defect emissions declined due to reduced surface and lattice defects.

 

“ZnO nanostructures of different morphologies could be fabricated by ultrasonic hydrolysis of zinc acetate in aqueous solution by controlling its hydrolysis rate through pH adjustment. While a solution pH 7 or lower produces impure ZnO nanostructures mixed with Zn(OH)2 phase, higher pH values of the reaction mixture produce ZnO nanostructures in pure hexagonal phase. Controlling solution pH in between 7.5 and 10, phase pure ZnO nanostructures of varied morphology could be produced and the concentration of their structural and surface defects could be controlled. Utilization of low power ultrasound for the chemical synthesis of ZnO nanostructures efficiently has been demonstrated.”
Flores-Morales et al., 2013

 

This study illustrates the profound impact of ultrasonic irradiation using the UP400St on ZnO nanostructure synthesis. By tuning the pH, the researchers successfully modulated morphology, crystallinity, and defect density. The findings highlight the potential of sonochemical methods for tailored nanoparticle synthesis, offering pathways for applications in optoelectronics and catalysis.

Ultrasonically synthesized nanofluids are efficient coolants and heat exchanger liquids. Thermoconductive nanomaterials increase heat transfer and heat dissipation capacity significantly. Sonication is well established in the synthesis and functionalization of thermoconductive nanoparticles as well as the production of stable high-performant nanofluids for cooling applications.

Dispersing CNTs in Polyethylene Glycol (PEG)

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Get the Best Sonicator for your Nanoparticle Synthesis

Hielscher probe-type sonicators are renowned for their power, reliability, precision, and user-friendliness, making them the ideal choice for nanoparticle synthesis. With cutting-edge technology and robust engineering, these ultrasonic processors offer unparalleled control over sonochemical reactions, ensuring reproducibility and efficiency. The UP400St, for instance, provides precise energy input and customizable settings, allowing researchers to tailor synthesis conditions for optimal nanoparticle morphology and crystallinity. Whether for laboratory-scale research or industrial applications, Hielscher sonicators guarantee high performance and ease of use, solidifying their reputation as a top choice for sonochemical synthesis.
Take advantage of the power of ultrasonics for nanoparticle synthesis!
 

In this video we show you a 2 kilowatt ultrasonic system for inline operation in a purgeable cabinet. Hielscher supplies ultrasonic equipment to almost all industries, such as the chemical industry, pharmaceutical, cosmetics, petrochemical processes as well as for solvent based extraction processes. This purgeable stainless steel cabinet is designed for operation in hazardous areas. For this purpose, the sealed cabinet can be purged by the customer with nitrogen or fresh air to prevent flammable gases or vapors from entering the cabinet.

2x 1000 Watts Ultrasonicators in Purgeable Cabinet for Installation in Hazardous Areas

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Why Hielscher Ultrasonics?

  • high efficiency
  • state-of-the-art technology
  • reliability & robustness
  • adjustable, precise process control
  • batch & inline
  • for any volume – from lab to production scale
  • intelligent software
  • smart features (e.g., programmable, data protocolling, remote control)
  • easy and safe to operate
  • low maintenance
  • CIP (clean-in-place)

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Use the form below to request detailed information on ultrasonicators for nanoparticle synthesis, including application notes and pricing. Our team is happy to discuss your process and recommend a sonicator that meets your specific requirements.









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Design, Manufacturing and Consulting – Quality Made in Germany

Hielscher ultrasonicators are well-known for their highest quality and design standards. Robustness and easy operation allow the smooth integration of our ultrasonicators into industrial facilities. Rough conditions and demanding environments are easily handled by Hielscher ultrasonicators.

Hielscher Ultrasonics is an ISO certified company and put special emphasis on high-performance ultrasonicators featuring state-of-the-art technology and user-friendliness. Of course, Hielscher ultrasonicators are CE compliant and meet the requirements of UL, CSA and RoHs.

The table below gives you an indication of the approximate processing capacity of our ultrasonicators:

Batch Volume Flow Rate Recommended Devices
0.5 to 1.5mL n.a. VialTweeter
1 to 500mL 10 to 200mL/min UP100H
10 to 2000mL 20 to 400mL/min UP200Ht, UP400St
0.1 to 20L 0.2 to 4L/min UIP2000hdT
10 to 100L 2 to 10L/min UIP4000hdT
15 to 150L 3 to 15L/min UIP6000hdT
n.a. 10 to 100L/min UIP16000hdT
n.a. larger cluster of UIP16000hdT

 

Caution: Video "duration" is missing

Ultrasonic Dispersion of Fumed Silica: The Hielscher ultrasonic homogenizer UP400S disperses silica powder fast and efficiently into single nano particles.

Dispersing Fumed Silica in Water using the UP400S

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Ultrasonic mixer UIP1000hdT, a 1000 watts powerful sonicator for nanoparticle synthesis such as silver nanoparticles via green chemistry

Ultrasonic homogenizer UIP1000hdT, a 1000 watts powerful sonicator for nanoparticle synthesis such as ZnO nanoparticles via green chemistry



Frequently Asked Questions

What are ZnO Nanoparticles used for?

ZnO nanoparticles are widely used in biomedical applications, photocatalysis, sensors, UV shielding, antibacterial coatings, and optoelectronics due to their unique optical, electrical, and antimicrobial properties.

What are the Methods of Synthesis of ZnO Nanoparticles?

Common synthesis methods for ZnO nanoparticles include sol-gel, precipitation, hydrothermal, solvothermal, and green synthesis. Each method influences particle size, morphology, and crystallinity, affecting their performance in various applications.

What are the Properties of ZnO Nanoparticles Synthesis and Applications?

ZnO nanoparticles exhibit high surface area, strong UV absorption, piezoelectricity, and photocatalytic activity. Their synthesis affects properties like size distribution, phase purity, and surface defects, which are crucial for applications in environmental remediation, drug delivery, and energy storage.

Which Method is Best for Synthesis of Nanoparticles?

The best method for nanoparticle synthesis depends on the desired properties and application. Sonochemical synthesis, which utilizes ultrasonic irradiation, is highly effective for producing ZnO nanoparticles with controlled size, high purity, and enhanced surface area. It promotes rapid nucleation, prevents agglomeration, and can be combined with hydrothermal or sol-gel methods for improved crystallinity and dispersion. This approach is particularly advantageous for biomedical, catalytic, and sensor applications due to its energy efficiency and ability to produce uniform nanostructures.
Read more about ultrasonic sol-gel reactions!

What is the Chemical Stability of ZnO Nanoparticles?

ZnO nanoparticles show moderate chemical stability but can undergo dissolution in acidic environments and photodegradation under prolonged UV exposure. Surface modifications and doping can improve their stability in specific applications.

Literature / References


High performance ultrasonics! The Hielscher product range covers the full spectrum from the compact lab ultrasonicator over bench-top units to full-industrial ultrasonic systems.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers from lab to industrial size.

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