Nano-Propolis: Ultrasonic Extraction and Nano-Sizing
Nanopropolis and propolis-loaded nanocarriers prepared by sonication represent a significant advancement for the therapeutic potential of propolis. Ultrasonic nano-sizing of propolis addresses critical formulation challenges, delivering enhanced solubility, stability, and bioavailability. Its scalability and versatility make sonication a valuable tool for both scientific research and commercial applications. Learn more about Hielscher sonicators for propolis-based nano-formulations.
Propolis Remedies – Ultrasonic Extraction and Encapsulation of Nano Propolis
Ultrasonic extraction stands out as the preferred method for efficiently obtaining high-quality propolis extracts. Beyond extraction, sonication also facilitates the creation of nanopropolis. The ultrasonic encapsulation of nanopropolis and propolis-loaded nanocarriers provides notable benefits, including enhanced bioavailability, improved stability, and expanded application potential. Hielscher sonicators help you to use the full therapeutic potential of propolis.

Sonicator UP200Ht for propolis extraction and encapsulation of nano propolis
Ultrasonic Extraction of Propolis
Ultrasonic extraction, commonly referred to as sonication, utilizes high-intensity ultrasound waves to agitate the medium containing propolis. This process facilitates the release of bioactive compounds from the propolis into the solvent, ensuring their availability for integration into various remedies and care products. The key steps include:
- Preparation of Propolis:
Clean raw propolis to remove impurities such as wax and debris.
Crush or grind the propolis into smaller particles to increase the surface area for extraction. - Selection of Solvent:
Ethanol and aqueous ethanol are the most commonly used solvents. We recommend 70% aqueous ethanol. - Sonication:
Place the prepared propolis and solvent mixture in a glass beaker and prepare your probe-type sonicator, e.g. the UP200Ht with sonotrode/probe S26d14.
Set parameters such as amplitude, power, temperature (preferably below 40°C to prevent degradation), and duration (10-30 minutes). Use temperature sensor and the temperature control in the menu settings of your sonicator. - Filtration and Concentration:
Filter the extract to remove solid residues.
Concentrate the extract under reduced pressure using a rotary evaporator, if needed. - Storage:
Store the extract in amber-colored containers at low temperatures to prevent oxidation.
Find the detailed instruction for crafting a propolis tincture with the UP400ST sonicator here!

Ultrasonic Propolis Extraction using the Hielscher UP400St Sonicator
Study and image: ©Elkhateeb et al., 2022.
Ultrasonic Preparation of Nano-Propolis
Ultrasonic nanopropolis preparation utilizes high-intensity ultrasound waves to generate acoustic cavitation — the rapid formation and collapse of bubbles in a liquid medium. Ultrasonic nano-sizing and encapsulation breaks down larger propolis particles into nano-sized particles and loads them into nanocarriers such as liposomes or solid-lipid nanoparticles. The general steps in ultrasonic preparation include:
- Dissolution and Mixing: Raw propolis is first dissolved in a suitable solvent, often ethanol, to extract its active components. The solution is then mixed with stabilizers or surfactants, such as polysorbates or lecithin, to prevent agglomeration.
- Ultrasonication: The prepared mixture is subjected to ultrasonic waves using a probe or bath sonicator. The energy generated during cavitation reduces the particle size of propolis, forming nano-propolis with uniform distribution.
- Purification and Drying: The resulting nano-propolis is purified to remove residual solvents and may be further processed using freeze-drying or spray-drying to obtain a stable powder form.
- Encapsulation (Optional): To create propolis-loaded nanocarriers, nano-propolis can be encapsulated in delivery systems such as liposomes, polymeric nanoparticles, or solid lipid nanoparticles. Ultrasonic encapsulation is a simple method to load nano-propolis into a nano-carrier (e.g. liposomes, niosomes, solid-lipid nanoparticles) for improved bioavailability.

Sonicator UP400St for extraction and encapsulation of bioactive compounds from propolis
The table below gives you an indication of the approximate processing capacity of our ultrasonicators:
Batch Volume | Flow Rate | Recommended Devices |
---|---|---|
0.5 to 1.5mL | n.a. | VialTweeter |
1 to 500mL | 10 to 200mL/min | UP100H |
10 to 2000mL | 20 to 400mL/min | UP200Ht, UP400St |
0.1 to 20L | 0.2 to 4L/min | UIP2000hdT |
10 to 100L | 2 to 10L/min | UIP4000hdT |
15 to 150L | 3 to 15L/min | UIP6000hdT |
n.a. | 10 to 100L/min | UIP16000 |
n.a. | larger | cluster of UIP16000 |

Ultrasonic extraction and purification of bioactive compounds from propolis: The picture shows the probe-type ultrasonicator UP400ST, a Büchi vacuum filter and rotor-evaporator for the extraction of propolis.
- high efficiency
- state-of-the-art technology
- reliability & robustness
- adjustable, precise process control
- batch & inline
- for any volume
- intelligent software
- smart features (e.g., programmable, data protocolling, remote control)
- easy and safe to operate
- low maintenance
- CIP (clean-in-place)
Design, Manufacturing and Consulting – Quality Made in Germany
Hielscher ultrasonicators are well-known for their highest quality and design standards. Robustness and easy operation allow the smooth integration of our ultrasonicators into industrial facilities. Rough conditions and demanding environments are easily handled by Hielscher ultrasonicators.
Hielscher Ultrasonics is an ISO certified company and put special emphasis on high-performance ultrasonicators featuring state-of-the-art technology and user-friendliness. Of course, Hielscher ultrasonicators are CE compliant and meet the requirements of UL, CSA and RoHs.

Sonicator UP400St: Long-term stable propolis-loaded nanoemulsions can be reliably produced by sonication.
Literature / References
- Elkhateeb, Ola; Badawy, Mohamed; Noreldin, Ahmed; Abu-Ahmed, Howaida; El-Kammar, Mahmoud; Elkhenany, Hoda (2022): Comparative evaluation of propolis nanostructured lipid carriers and its crude extract for antioxidants, antimicrobial activity, and skin regeneration potential. BMC Complementary Medicine and Therapies 2022.
- Shahab-Navaei, F., Asoodeh, A. (2023): Synthesis of optimized propolis solid lipid nanoparticles with desirable antimicrobial, antioxidant, and anti-cancer properties. Scientific Reports 13, 18290 (2023).
- Kietrungruang, K.; Sookkree, S.; Sangboonruang, S.; Semakul, N.; Poomanee, W.; Kitidee, K.; Tragoolpua, Y.; Tragoolpua, K. (2023): Ethanolic Extract Propolis-Loaded Niosomes Diminish Phospholipase B1, Biofilm Formation, and Intracellular Replication of Cryptococcus neoformans in Macrophages. Molecules 2023, 28, 6224.
- Barsola, Bindiya; Kumari, Priyanka (2022): Green synthesis of nano-propolis and nanoparticles (Se and Ag) from ethanolic extract of propolis, their biochemical characterization: A review. Green Processing and Synthesis, Vol. 11, No. 1, 2022. 659-673.
- Tayfeh-Ebrahimi R., Amniattalab A., Mohammadi R. (2024): Evaluation of Effect of Biologically Synthesized Ethanolic Extract of Propolis-Loaded Poly(-Lactic-co-Glycolic Acid) Nanoparticles on Wound Healing in Diabetic Rats. The International Journal of Lower Extremity Wounds 23(4), 2024. 513-523.
Frequently Asked Questions
What is Propolis?
Propolis is a resinous substance produced by bees from plant exudates mixed with their enzymes. It is used to seal gaps in the hive, providing structural stability and protection against microbes. It contains bioactive compounds like flavonoids and phenolic acids, known for their antimicrobial, anti-inflammatory, and antioxidant properties and is therefore used as health-promoting remedy.
What is the Advantage of Nano-Propolis?
Nano-propolis enhances the bioavailability and stability of propolis’s active compounds, improving absorption and efficacy in the body. Its nano-sized particles allow for better penetration into tissues and cells, maximizing its antimicrobial, anti-inflammatory, and antioxidant effects while requiring lower doses.
What are the Best Delivery Systems for Make Nano-Propolis?
Delivery systems for nano-propolis include liposomes, nanoemulsions, polymeric nanoparticles, solid lipid nanoparticles, and hydrogels. These systems enhance stability, controlled release, and bioavailability of the bioactive compounds such as propolis for therapeutic applications. Sonication is the preferred technique to encapsulate propolis into liposomes, nanoemulsions, polymeric nanoparticles, solid lipid nanoparticles, or hydrogels.
How is Propolis Prepared?
Propolis is typically prepared by extraction to isolate its bioactive compounds while removing impurities such as waxes and debris. Ultrasound-assisted extraction enhances extraction efficiency by disrupting propolis particles, improving yield and bioactivity. Read more about ultrasound-assisted extraction (UAE)!
The resulting extract can be further processed into tinctures, powders, ointments, or capsules for pharmaceutical and nutraceutical applications.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers from lab to industrial size.