Dissolving: High-Performance Dissolvers

Dissolvers by Hielscher Ultrasonics use the mechanical forces of acoustic cavitation in order to disperse and deagglomerate powders into a colloidal suspension. Ultrasonic dissolvers are widely used in the paint and pigment industry, where pigment powder is dispersed in a binder. Intense ultrasound waves break agglomerates into uniform primary particles. Ultrasonicators are an established dissolving technology used in paint manufacturing as well as in the chemical, plastic, and food industry.

Dissolving is one of the many power applications of ultrasonication. The video demonstrates the rapid dissolving of Jellybabies in water using the Hielscher UP200St.

Dissolving of Jellybabies in Water using the UP200St

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High-power ultrasound systems as the Hielscher SonoStation are reliable dissolvers for the production of solid dispersions and dissolutions

SonoStation -A complete ultrasonic dissolving system consisting in ultrasonicators, tank, pump and stirrer.

Applications of Ultrasonic Dissolvers

  • Deagglomeration of powders
  • Preparation of brines
  • Saturated and supersaturated solutions
  • Dissolving sugar in food formulations
  • Dispersion of paint pigments
  • Mixing of reagents
  • Dissolving tablets and capsules (drug release test)
The video is demonstrating ultrasonic dispersion of red color using the UP400St with a S24d 22mm probe.

Ultrasonic Red Color Dispersion using the UP400St

Ultrasonic industrial system for inline dissolving processes.

Ultrasonic industrial system for inline dissolving processes, e.g. uniform dispersion of pigments into paint formulations.

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High-Performance Dissolvers for Any Volume

Hielscher Ultrasonics is specialized in the design, manufacturing and wordwide distribution of reliable high-power dissolvers, homogenizers and high-shear mixers, that use ultrasound and ultrasonic / acoustic cavitation to dissolve, disperse and deagglomerate powders and particles into uniform products such as paint, chemical, plastic, and food formulations. Hielscher dissolving equipment is available from compact laboratory batch devices to fully-industrial flow-through systems.
Read more about the working principle of ultrasonic dissolvers!

Highest Quality – Designed & Manufactured in Germany

Industrial ultrasonic equipment for dissolving and dispersing solids in liquids.The sophisticated hardware and smart software of Hielscher ultrasonicators are designed to guarantee reliable ultrasonic processing such as the production of (super-)saturated solutions, pigment formulations, and nano-dispersions with reproducible outcomes and in user-friendly manner.
Hielscher Ultrasonics systems are used worldwide in the production of well-known paint, chemical, and food producers. Proven to be reliable for the preparation with high efficiency of high-quality dispersions, colloidal suspensions and solutions, Hielscher ultrasonicators are not only used on laboratory scale, but mostly in the industrial production for dissolving applications. Due to their robustness and low maintenance, Hielscher ultrasonic processors can be easily installed, operated and monitored.
Hielscher Ultrasonics in Teltow, Germany is an owner-managed family business. Hielscher Ultrasonics is ISO certified. Of course, Hielscher ultrasonicators are CE compliant and meet the requirements of UL, CSA and RoHs.

Automatic Data Protocolling

Hielscher ultrasonicators can be remotely controlled via browser control. Sonication parameters can be monitored and adjusted precisely to the process requirements.In order to fulfil production standards (e.g., cGMP), production processes must be detailed monitored and recorded. Hielscher Ultrasonics digital ultrasonic dissolvers and homogenizers feature an automatic data protocolling. Due to this smart feature, all important process parameters such as ultrasonic energy (total and net energy), temperature, pressure, time, and date are automatically stored onto a built-in SD-card as soon as the device is switched on.
Process monitoring and data recording are important for continuous process standardization and product quality. By accessing the automatically recorded process data, you can revise previous sonication runs and evaluate the outcome.
Another user-friendly feature is the browser remote control of our digital ultrasonic systems. Via remote browser control you can start, stop, adjust and monitor your ultrasonic processor remotely from anywhere.
Want to learn more about the advantages of ultrasonic dissolving and homogenizing? Contact us now to discuss your dissolving process! Our well-experienced staff will be glad to share more information about ultrasonic dissolving applications, ultrasonic mixers and homogenizers including prices!

Why Hielscher Ultrasonics?

  • high-performance ultrasound
  • state-of-the-art technology
  • reproducibility / repeatability
  • reliability & robustness
  • batch & inline
  • for any volume
  • intelligent software
  • smart features (e.g., data protocolling)
  • user-friendliness
  • low maintenance, easy installation
  • CIP (clean-in-place) / SIP (sterilize-in-place)

The table below gives you an indication of the approximate processing capacity of our ultrasonicators:

Batch Volume Flow Rate Recommended Devices
1 to 500mL 10 to 200mL/min UP100H
10 to 2000mL 20 to 400mL/min UP200Ht, UP400St
0.1 to 20L 0.2 to 4L/min UIP2000hdT
10 to 100L 2 to 10L/min UIP4000hdT
n.a. 10 to 100L/min UIP16000
n.a. larger cluster of UIP16000

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Ask for more information

Please use the form below to request additional information about Hielscher ultrasonic dissolvers, applications and price. We will be glad to discuss your process with you and to send you a quote for an ultrasonic dissolving system, that fulfils your requirements!

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Ultrasonic high-shear homogenizers are used in lab, bench-top, pilot and industrial processing.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers and dissolvers for mixing applications, dispersion, emulsification and extraction on lab, pilot and industrial scale.

Literature / References

High performance ultrasonics! Hielscher's product range covers the full spectrum from the compact lab ultrasonicator over bench-top units to full-industrial ultrasonic systems.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers from lab to industrial size.