Hochdurchsatz-Pilzextraktion im Batch mittels Ultraschall

Die Extraktion bioaktiver Verbindungen aus Pilzen für Produktionszwecke umfasst eine Kombination aus Schneiden, Mahlen oder Zerkleinern der Pilze, ultraschall-gestützter Extraktion und anschließender Isolierung der bioaktiven Verbindungen wie z. B. Beta-Glucane. Hier finden Sie eine praktische Anleitung zur Pilzextraktion mit Ultraschall in der hochvolumigen Batch-Produktion, z.B. in einem 120-Liter-Extraktionsgefäß.

Instructions for Large-Scale Mushroom Extraction using Probe-Type Sonication

You can use the following step-by-step instructions for the ultrasonic extraction of any mushroom species including medicinal, culinary and psychodelic mushrooms. Use this protocol to easily extract beta-glucan and other bioactive molecules from Chaga (Inonotus obliquus), Lion’s Mane (Hericium erinaceus), Reishi (Ganoderma lucidum), Cordyceps (Cordyceps sinensis), Maitake (Grifola frondosa), Turkey Tail (Trametes versicolor), Shiitake (Lentinula edodes), Agaricus blazei (Agaricus subrufescens) etc.

Materials and Equipment

  • Pilze
  • Solvent: Distilled water or aqueous ethanol (60% or higher). Choose your solvent depending on your target compounds.
  • Blender or grinder
  • Ultraschallprozessor UIP2000hdT
  • Mechanical stirrer
  • Food-grade container or batch (e.g. stainless steel, plastic)
  • Filter cloth and/or a vacuum filtration setup
  • Rotary evaporator
  • Storage containers

 

Die botanische Extraktion mit Ultraschall bringt höhere Ausbeuten. Der Hielscher UIP2000hdT, 2000 Watt Homogenisator ist leistungsfähig genug, um Batch-Behälter von 10 bis 120 Litern schnell und zuverlässig zu extrahieren.

Ultraschall-Extraktion von pflanzlichen Stoffen - 30 Liter / 8 Gallonen Batch

Video-Miniaturansicht

 

Industrial probe-type sonicator for large scale batch extraction of medicinal mushrooms

Sonicator UIP2000hdT für die effiziente Pilzextraktion im Batch-Verfahren

Anleitung für die ultraschall-gestützte Pilzextraktion

Zubebereitung:

  1. Ensure that all equipment is clean and sterilized.
  2. Measure and prepare the desired amount of mushroom material for extraction.
  3. Mount the stirrer and sonicator onto the extraction vessel.

 
Extraktionsverfahren:

  1. Chop or grind the your dried or fresh mushrooms into a coarse particles of approx. 1 to 5 millimeters. For our example, we use 10kg of mushroom particles.
  2. Then add the mushroom particles to the extraction vessel.
  3. Next, add 100L of the solvent of your choice to the beaker containing the mushroom material to be extracted. We use here a 1:10 ratio of mushroom to solvent. The mushroom-to-solvent ratio might vary depending on the specific mushroom species, your target compounds and the particle size.
  4. Turn the stirrer on in order to mix the slurry. After approx. 2 minutes, the mushroom-solvent slurry is pre-mixed.
  5. Keep the stirrer running. Set the UIP2000hdT sonicator to 100% amplitude and switch the sonicator on. Sonicate the mushroom slurry for approx. 45 to 120 minutes using the UIP2000hdT. In order to prevent the thermal degradation of heat-sensitive bioactive compounds, we recommend to maintain an extraction temperature below 60ºC.
  6. Temperature Control: Use the temperature sensor of your sonicator to observe the process temperature. Use the temperature control function of your sonicator setting a maximum temperature limit. When the upper temperature limit is reached, the sonicator pauses automatically and continues when the temperature is within the set temperature zone. Additionally, you can use pre-cooled solvent or cool the extraction slurry during sonication.
  7. After the sonication process, filter the sonicated mixture through filter cloth or use vacuum filtration to separate the aqueous ethanol containing the extracted bioactive compounds (such as beta-glucans) and other bioactive compounds from the solid mushroom residue.
  8. Then use distillation, evaporation or rotary-evaporation to isolate the mushroom compounds from the solvent.
  9. After that, you can purify the extract further to obtain specific compounds or fill your extract into storage containers.

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Scale-Up: Vom Ultraschall-Batch zur Inline-Extraktion

If you plan to scale up your mushroom extract production from batch to continuous inline extraction, we will recommend you a suitable ultrasonic flow cell for your industrial probe-type sonicator. Often, you can keep the solid-to-liquid ratios and all other parameters constant allowing for a linear scale-up to higher extract production. Extracting larger quantities of mushroom compounds using an ultrasonic flow-through system is a sophisticated method to produce large extract volumes. Hielscher Ultrasonics offers flow cell reactors designed for the extraction of bioactive molecules from fungi and plants.
If you are interested in processing large mushroom streams, we encourage you to reach out to us for more in-depth information. Our technical team and sonication experts will be glad to assist in determining the most suitable setup for your specific needs. We offer various industrial extraction setups for food- and pharma-grade extraction of mushroom compounds. The image below shows a large flow cell reactor with a UIP4000hdT ultrasonic homogenizer for the extraction of mushrooms at approximately 50 to 200 liters of mushroom-solvent slurry per hour.

Warum Hielscher Ultrasonics?

  • hoher Wirkungsgrad
  • Modernste Technik
  • Zuverlässigkeit & Robustheit
  • einstellbare, präzise Prozesskontrolle
  • Batch & Inline
  • für jedes Volumen
  • intelligente Software
  • intelligente Funktionen (z. B. programmierbar, Datenprotokollierung, Fernsteuerung)
  • einfach und sicher zu bedienen
  • Geringer Wartungsaufwand
  • CIP (Clean-in-Place)

Design, Herstellung und Beratung – Qualität Made in Germany

Hielscher Ultraschallgeräte sind bekannt für höchste Qualität und Designstandards. Robustheit und einfache Bedienung ermöglichen die problemlose Integration unserer Ultraschallgeräte in industrielle Anlagen. Raue Bedingungen und anspruchsvolle Umgebungen sind für Hielscher Ultraschallgeräte kein Problem.

Hielscher Ultrasonics ist ein ISO-zertifiziertes Unternehmen und legt großen Wert darauf, Hochleistungs-Ultraschallgeräte zu entwickeln und zu produzieren, die sich durch modernste Technik und Benutzerfreundlichkeit auszeichnen. Selbstverständlich sind Hielscher Ultraschallgeräte CE-konform und erfüllen die Anforderungen von UL, CSA und RoHs.

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Please use the form below to request additional information about our probe-type sonicators for mushroom extraction, technical data, application details and prices. We will be glad to discuss your extraction process with you and to offer you a probe-type sonicator fulfilling your requirements!









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In this presentation we introduce you to the manufacturing of botanical extracts. We explain the challenges of producing high-quality botanical extracts and how a sonicator can help you to overcome these challenges. This presentation will show you how ultrasonic extraction works. You will learn, what benefits you can expect using a sonicator for extraction and how you can implement an ultrasonic extractor into your extract production.

Ultrasonic Botanical Extraction - How to use sonicators to extract botanical compounds

Video-Miniaturansicht

 

Batch setup for ultrasonic mushroom extraction using the probe-sonicator UIP2000hdT

Ultrasonic batch extraction setup: UIP2000hdT for 120L batch extraction

Vacuum Filtration of Beta-Glucan Extract after Sonication Using a UP200Ht Sonicator

Vacuum Filtration of Beta-Glucan Extract after Sonication

Hochleistungs-Ultraschall! Die Hielscher-Produktpalette deckt das gesamte Spektrum vom kompakten Labor-Ultraschallhomogenisator über Benchtop-Sonicator bis hin zu vollindustriellen Ultraschallsystemen ab.

Hielscher Ultrasonics fertigt Hochleistungs-Ultraschall-Homogenisatoren vom Labor bis zum voll-kommerziellen Industriemaßstab.

Wir besprechen Ihr Verfahren gerne mit Ihnen.

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