초음파 담배 추출
담배에서 알칼로이드를 초음파 로 추출하면 몇 분 의 빠른 공정에서 물 또는 가벼운 용매를 사용하여 실행할 수 있습니다. 담배에서 니코틴과 같은 초음파 추출 된 알칼로이드는 신속하고 고효율의 절차로 방출되어 전체 스펙트럼 추출물 (니코틴, 노르 니코틴, 클로로겐산 (5-카페오일퀸산 포함), 루틴, 카페인산, 스코폴레틴, 솔라네솔 등).
담배의 초음파 추출
초음파 보조 추출 (UAE)은 전력 초음파의 적용을 기반으로하는 빠르고 효과적이며 편리한 추출 방법입니다. 강렬한 초음파는 고체 액체 시스템 (예 : 용매의 식물성 물질, 예 : 에탄올의 담배 잎)에서 빠른 미세 이동 및 음향 캐비테이션을 생성하여 질량 전달을 증가시키고 추출 공정을 가속화합니다. 초임계 유체 추출 및 이온 쌍 추출과 같은 다른 고급 추출 기술과 비교하여 초음파 보조 추출은 훨씬 더 경제적이고 환경 친화적이며 안전하며 사용하기 쉽습니다. 따라서 초음파 추출은 식물에서 생리 활성 화합물을 방출하는 것이 바람직한 추출 기술입니다.
초음파 추출은 전체 알칼로이드 함량의 94-98 %를 가진 담배의 주요 알칼로이드인 니코틴을 함유하는 광범위한 스펙트럼 추출물뿐만 아니라 알칼로이드 노르니코틴, 아나타빈, 아나타빈, 코티닌 및 미오스민을 함유합니다.
초음파 처리가있는 풀 스펙트럼 담배 추출물
니코틴 및 노르니코틴, 클로로겐산, 페놀산, 솔라네솔 및 기타 생리 활성 화합물과 같은 알칼로이드는 초음파 추출을 사용하여 신속하고 효율적이며 안전하게 분리 될 수 있습니다. 기존의 담배 추출은 고온에서 헵탄과 같은 독성 용매를 사용하여 추출 공정을 위험한 절차로 바꿉니다. 전체 종래의 추출 공정은 약 24h가 소요되며 시간이 많이 걸립니다.
초음파 추출은 냉수 추출또는 실온 또는 약간 높은 온도에서 에탄올 또는 에탄올 - 물 혼합물과 같은 온화한 용매를 사용하여 수행 할 수 있습니다. 초음파 처리는 몇 분 정도 걸리며 추출을 빠른 절차로 바꿉니다. 또한, 물 또는 순한 용매를 사용하여 공정은 완전히 안전하고 편리합니다.
초음파로 생성된 풀 스펙트럼 추출물은 아나바신 또는 3-(2-피리리디닐) 피리딘, 아나타빈 또는 3-(2-1,2,3,6-테트라하이드로피리딜) 피리딘, 코티닌 또는 1-와 같은 1차 알칼로이드 니코틴뿐만 아니라 이차 또는 경미한 알칼로이드를 함유하고 있습니다. 메틸-5-(3-피리딜)-2-피롤리디논), 2,3'-디피리딜 또는 이소니코테인, N-포르밀노르니코틴 또는 2-(3-피리딜)피롤리딘카르발데히드, 미오스민 또는 3-(1-피롤린-2-yl) 피리딘, 노르니코틴 또는 3-(피롤리딘-2-yl) 피리딘, 및 𝛽-nicotyrine or 3-(1-methylpyrrol-2-yl)pyridine. The content of these alkaloids varies depending on tobacco species and tobacco products. While nicotine is the primary alkaloid with 94–98% of the total alkaloid content, nornicotine and anatabine are the two most abundant secondary alkaloids, each accounting for approx. 2% to 6% of the total alkaloid content of tobacco.
- Higher Yield
- High Quality
- Rapid Extraction
- Mild, Non-thermal Process
- Water or Solvent
- Simple & Safe Operation
Choose from a Broad Selection of Solvents
Using ultrasonic extraction, you can select from various solvents, including water, alcohol, ethanol, methanol, ethanol-water mixtures or strong solvents such as heptane or hexane. All of the former named solvents have been already successfully tested and shown to be effective for the isolation of bioactive compounds such as alkaloids, terpenoids, phenolics and solanesol from tobacco plant materials. Sonication can be used in solvent-free cold-water extraction (e.g. to prepare organic extracts) or can be combined with a solvent of your choice.
Learn more about solvents for the ultrasonic extraction from botanicals!
High-Performance Ultrasound Extractors
Hielscher’s ultrasonic equipment is a commonly extraction tool for the isolation of bioactive compounds from botanicals. Supplying ultrasonic extractors for all process scales, Hielscher is able to recommend you the most suitable ultrasonic system for your needs. Starting with compact, yet powerful lab systems for analysis and feasibility testing, Hielscher offers the full range from lab and pilot plant ultrasonicators up to fully industrial ultrasound reactors. Offering the full band width of ultrasonic processors, Hielscher has the ideal setup for your extraction process. Depending on your process volume and goal, ultrasonic extraction can be performed in batch or continuous flow mode. Manifold accessories such as sonotrodes, booster horns, flow cells and reactors allow to equip the ultrasonic processor to fulfil the process targets ideally.
Hielscher’s ultrasonic processors can be precisely controlled and process data are automatically recorded on the integrated SD-card of our digital ultrasonic systems. The reliable control over the process parameters ensure a consistently high product quality. The automatic data recording of the process parameters allow for an easy process standardization and the fulfilment of Good Manufacturing Practices (GMP).
The robustness of Hielscher’s ultrasonic equipment allows for 24/7 operation at heavy duty and in demanding environments. Easy and safe operation as well as low maintenance make Hielscher’s ultrasonic systems the reliable work horse in your production.
The table below gives you an indication of the approximate processing capacity of our ultrasonicators:
|Batch Volume||Flow Rate||Recommended Devices|
|0.5 to 1.5mL||n.a.||VialTweeter|
|1 to 500mL||10 to 200mL/min||UP100H|
|10 to 2000mL||20 to 400mL/min||UP200Ht, UP400St|
|0.1 to 20L||0.2 to 4L/min||UIP2000hdT|
|10 to 100L||2 to 10L/min||UIP4000|
|n.a.||10 to 100L/min||UIP16000|
|n.a.||larger||cluster of UIP16000|
Contact us now for further information! Our well-trained staff will be glad to discuss your extraction process with you!
Contact Us! / Ask Us!
- Vinatoru, M. (2001): An overview of the ultrasonically assisted extraction of bioactive principles from herbs. Ultrasonics Sonochemistry 8(3):303-13.
- Chen, P.X.; Qian, N.; Burton, H.R.; Moldoveanu, S.C. (2005): Analysis of Minor Alkaloids in Tobacco: A Collaborative Study. Contributions to Tobacco Research, Vol.21 / No.7; October 2005.
Facts Worth Knowing
Why is Ultrasonic Extraction so Effective?
Ultrasonically-assisted extraction (UAE) is based on coupling highly intense ultrasound waves (acoustic waves) into a liquid or slurry. The acoustic waves create alternating high pressure / low pressure cycles, which result in the phenomenon of acoustic cavitation. The phenomenon of ultrasonic or acoustic cavitation is characterized by extreme, locally confined conditions of very high pressures, temperatures and shear forces. In proximity of the imploding cavitation bubbles, temperatures of up to 5000K, pressures of 1000 atmosphere, heating-cooling rate above 1010 K/s and liquids jets with up to 280m/s velocity, which appear as very high shear force and turbulences in the cavitational zone, can be measured. The combination of these factors (pressure, heat, shear and turbulence) disrupt cells (lysis) and intensify mass transfer during the extraction process. Thereby, the liquid-solid extraction of phytoconstituents from plant cells is promoted. The ultrasonic extraction technique is widely applied for the successful and efficient extraction of flavonoids, polysaccharides, alkaloids, phytosterols, polyphenols, and pigments from plants.
Various plants in the Nicotiana genus and the Solanaceae (nightshade) family are known as tobacco plants. Besides being the commonly used term for the plant, tobacco describes also the products prepared from the cured leaves of the tobacco plant. Whilst Nicotiana tabacum is the main crop use for tobacco and nicotine production, there are over 70 plant species of tobacco. N. tabacum is the dominant species used for tobacco products, however the more potent variant N. rustica can be found around the world and is used for.
Tobacco contains the stimulant alkaloid nicotine as well as harmala alkaloids. Dried and cured tobacco leaves are mainly used for smoking in cigarettes, cigars, pipes, shishas as well as e-cigarettes, e-cigars, e-pipes and vaporizers. Alternatively, they can be consumed as snuff, chewing tobacco, dipping tobacco and snus.
The tobacco plant family contains various (sub-)species, which exhibit different alkaloid and flavour profiles.
Oriental tobacco (Nicotiana tabacum L.) is a species of tobacco grown mainly in Turkey, Greece, and neighboring areas, which is used for the commercial production of cigarettes, cigars and chewing tobacco. It has a strong characteristic flavor, is relatively low in nicotine and high in reducing sugars, acids, and volatile flavor oil, which gives the tobacco products an intense aroma.
There are 67 natural species of tobacco known. Below the most common species are listed:
- Nicotiana acuminata (Graham) Hook. – manyflower tobacco
- Nicotiana africana Merxm.
- Nicotiana alata Link & Otto – winged tobacco, jasmine tobacco, tanbaku (Persian)
- Nicotiana attenuata Torrey ex S. Watson – coyote tobacco
- Nicotiana benthamiana Domin
- Nicotiana clevelandii A. Gray
- Nicotiana glauca Graham – tree tobacco, Brazilian tree tobacco, shrub tobacco, mustard tree
- Nicotiana glutinosa L.
- Nicotiana langsdorffii Weinm.
- Nicotiana longiflora Cav.
- Nicotiana occidentalis H.-M. Wheeler
- Nicotiana obtusifolia M. Martens & Galeotti – desert tobacco, punche, “tabaquillo”
- Nicotiana otophora Griseb.
- Nicotiana plumbaginifolia Viv.
- Nicotiana quadrivalvis Pursh
- Nicotiana rustica L. – Aztec tobacco, mapacho
- Nicotiana suaveolens Lehm. – Australian tobacco
- Nicotiana sylvestris Speg. & Comes – South American tobacco, woodland tobacco
- Nicotiana tabacum L. – commercial tobacco grown for the production of cigarettes, cigars, chewing tobacco, etc.
- Nicotiana tomentosiformis Goodsp.
The three species below are man-made hybrids:
- Nicotiana × didepta N. debneyi × N. tabacum
- Nicotiana × digluta N. glutinosa × N. tabacum
- Nicotiana × sanderae Hort. ex Wats. N. alata × N. forgetiana
Types of Tobacco
The curing and subsequent aging process of tobacco leaves induces a slow oxidation and degradation of the present carotenoids in tobacco leaf. Due to the oxidation, certain compounds in the tobacco leaves are synthesized, which result in sweet hay, tea, rose oil, or fruity aromatic flavors, which contribute to the “smoothness” of the smoke. Starches are converted into sugars, which subsequently glycate proteins, and are oxidized into advanced glycation endproducts (AGEs). This is a caramelization process that also gives the smoke its flavor.
The preparation and curing method of tobacco influences its final aroma characteristics. Curing can be achieved by air-, fire-, flue-, and sun-curing. For example, flue-cured tobacco (e.g. from France) contains only low levels of alkaloids, whilst air-cured Burley tobacco (e.g. sourced from Guatemala) is known for its high content of alkaloids.