UIP6000hdT Industrie Sonikator, 6000 W Ultraschall-Homogenisateur

Den UIP6000hdT ass en 6.000-Watt Industrie-Probe-Sonikator fir héich-Duerchsatz-Flëssegveraarbechtung, kontinuéierlech Inline-Sonikatioun a verlaangend Schwéieraarbechtsapplikatiounen. Hien ass entwéckelt fir Prozesser déi héich Ultraschallenergie-Input, zouverlässeg 24/7 Operatioun an reproduzéierbar Prozesskontroll an Produktiounsumfeld erfuerderen.

Wichteg Fakten vum Industriellen Ultraschall-Homogenisateur UIP6000hdT

• 6 kW Ultraschallkraaft fir Flëssegkeeten, Schlämm a Pasten mat grousser Volumen
• Kontinuéierlech Inline Veraarbechtung mat Flow-Zell, Reaktor oder Recirculatioun-Setup
• Industriell Zouverlässegkeet fir 24/7 Operatioun ënner Schwéierausbildungsbedéngungen
• Prozessauditéierung via automatesch Opzeechnung vun Amplitude, Kraaft, Zäit, Temperatur a Drock
• Eegentlech Integratioun an Skids, Produktiounsleitungen, Schiefert a Multi-Eenheets-Clusteren

Bescht Fit: production-scale homogenization, emulsification, dispersing, deagglomeration, wet milling, extraction, olive oil malaxation and sonochemical processing where 2 kW or 4 kW systems do not provide sufficient throughput or cavitation intensity.

Who Should Choose the UIP6000hdT?

The UIP6000hdT is suitable when your process requires more power and throughput than a 2 kW or 4 kW system, while still using a compact modular ultrasonic unit that can be integrated into production lines.

• You need high-throughput inline sonication for production-scale liquid processing.
• Your process requires strong cavitation for dispersing, milling, extraction, emulsification or sonochemistry.
• You need reproducible process data for quality control, scale-up and documentation.
• You want a modular 6 kW sonicator that can be combined with additional units for larger capacities.
• You need a robust industrial system for continuous operation in demanding environments.

• 6,000 W ultrasonic power for industrial liquid processing
• Designed for continuous 24/7 operation under heavy-duty conditions
• Suitable for batch, recirculation and inline flow-through processing
• Touchscreen operation and browser-based remote control via LAN
• Automatic process data recording for reproducible production and scale-up
• Modular design for integration into production lines, skids and multi-unit clusters

UIP6000hdT at a Glance

Typical Applications of the UIP6000hdT

The UIP6000hdT is used when process engineers need intense ultrasonic cavitation at industrial scale. Its high power output makes it suitable for high-volume processes and demanding materials such as slurries, pastes, suspensions and viscous liquids.

• Homogenization and mixing: Improve uniformity in liquid-liquid and solid-liquid systems.
• Emulgatioun: Produce fine emulsions and nanoemulsions with controlled energy input.
• Dispersing and deagglomeration: Break agglomerates and distribute particles, pigments or nanomaterials uniformly.
• Wet milling and particle size reduction: Apply intense shear forces for micronization and fine milling.
• Extraction and cell disruption: Intensify mass transfer for botanical, algae, microbial and food extraction processes.
• Olive oil malaxation: Support efficient extraction in extra virgin olive oil production.
• Sonochemistry: Promote sono-synthesis, sono-catalysis and other cavitation-driven reactions.

6000 Watts Ultrasound Power for Industrial Processing

The UIP6000hdT is built for demanding industrial applications where strong cavitation intensity, high energy input and continuous processing reliability are required. Its robust design makes it suitable for production environments exposed to dust, dirt, temperature variation and humidity.

The system does not require additional cooling media such as water or compressed air. Titanium and stainless steel components support reliable operation, while the oscillation-free flange simplifies integration into machines, process skids and production lines.

With its compact footprint and movable cabinet on wheels, the UIP6000hdT can be installed in production areas with limited space. The modular concept keeps the generator and transducer separate and connected by cables. This self-contained design reduces installation, operation and maintenance effort. Multiple UIP6000hdT modules can be combined to build higher-capacity ultrasonic clusters.

UIP6000hdT with ultrasonic flow cell reactor and sound enclosure cabinet.

6 kW Ultraschallkraaft – Verarbechtungsfäegkeet a Stroumfrëschten

D'Durchsatz hëlt ofhängeg vun der Viskositéit, Feststoffgehalt, Zilpartikel- oder Drëppchengréisst, Extraktiounszil, Temperatur, Drock, Flow-Cell-Geometrie an erfuerderlecher ultraschallenergetescher Input. D'Wäerter hei drënner sinn indikativ Startpunkter fir d'Ausrüstungsdimensionéierung.

For most industrial installations, the flow cell and ultrasonic transducer are installed in a double-walled stainless steel cabinet with effective sound insulation. If required, the UIP6000hdT can also be configured for custom reactors and process-specific flow-cell geometries. Like other Hielscher industrial ultrasonic systems, the UIP6000hdT is designed for continuous operation at full power output.