UIP2000hdT – 2000 Watts Industrial Ultrasonic Homogenizer

The UIP2000hdT is a powerful 2000 watts, 20kHz industrial probe-type sonicator for liquid processing in pilot scale and production. It is used for homogenization, emulsification, dispersing, deagglomeration, wet milling, extraction, lysis, dissolving and sonochemical reactions.
This industrial ultrasonic processor is designed for companies that need reliable high-power sonication with precise process control. The UIP2000hdT combines strong ultrasonic performance with a color touch display, browser-based remote control, automatic data logging, an integrated SD card, and pluggable temperature and pressure sensors. This makes it suitable for process development, scale-up, quality-controlled production and continuous 24/7 operation.

Who Is the UIP2000hdT Designed For?

De UIP2000hdT ass fir Benotzer entwéckelt, déi iwwer kleng Laboratoiresonizatioun eraus mussen an op méi grouss, reproduzéierbar a produktiounsorientéiert Veraarbechtung wiesselen. Hien ass besonnesch nëtzlech wann ee Prozess scho bei enger méi kenger Skala getest gouf an elo méi Kraaft, méi héiche Duerchsatz oder kontinuéierlech Operatioun erfuerdert.

Industriell Sonikatioun mat vollstänneger Prozesskontroll

Héichkraaft Ultraschall gëtt benotzt wann konventionell Mixer, Rotor-Stator Systemer, Perlmüller oder Héichdrockhomogenisatoren net d'erfuerdert Resultat liwweren, oder wann e Prozess méi séier, méi fein oder méi reproduzéierbar behandelt muss ginn. Den UIP2000hdT generéiert intensiv Ultraschallkavitatioun direkt an Flëssegkeeten a Flësseg- Fest-Mëschungen. Dës Kavitatioun erzeugt héich Schierkräften, déi d'Partikelgréisst erofsetzen, Pudder disperséieren, fein Emulsiounen produzéieren, Verbindungen aus Zellen an Planzenmaterial extrahieren oder chemesch Reaktiounen beschleunegen kënnen.

For industrial users, reliable sonication requires more than ultrasonic power. The process must be measurable, repeatable and scalable. The UIP2000hdT allows operators to control and document the most important sonication parameters, including amplitude, ultrasonic power, sonication time, temperature and pressure. These values are automatically recorded as CSV files on the SD card, making process optimization, documentation and quality assurance easier.

Flow-through processing with the UIP2000hdT

Typical Applications of the UIP2000hdT Industrial Probe Sonicator

Den UIP2000hdT gëtt an der chemescher Veraarbechtung, Liewensmëttel- a Gedrénksproduktioun, Kosmetik, Pharmazeutik, Biotechnologie, Nanomaterialien, Brennstoffer, Beschichtungen an Ëmwelttechnologie benotzt. Déiselwecht ultraschall Plattform kann mat verschiddene Sonotroden, Boosteren an Flosszellen configuréiert ginn, fir d'erfuerdert Prozessintensitéit a Durchsatz unzepassen.

Ultraschall Homogeniséierung a Mëschung

Den UIP2000hdT kann Flëss, Suspensionen an Flësseg- Feststoffmëschunge homogeniséieren duerch d'Uwendung vun intensiver Ultraschall-Shear. Dëst hëlleft eng eenheetlech Produktqualitéit ze produzéieren, verbessert d'Mëschung vu schwéier bestëmmte Komponenten a kann d'Veraarbechtszäit am Verglach mat konventioneller Rëschung reduzéieren. Entdeckt!

Ultraschall Emulgéierung a Nanoemulsiounen

For emulsions, ultrasonic cavitation creates very fine droplets and narrow droplet size distributions. The UIP2000hdT is suitable for producing stable emulsions and nanoemulsions used in food, cosmetics, pharmaceuticals, fuels, flavors and functional ingredient formulations. Entdeckt!

Dispersing, Deagglomeration and Nanoparticle Processing

Powders, pigments, fillers and nanomaterials often form agglomerates that are difficult to break with standard mixers. The UIP2000hdT disperses particles into liquids and breaks agglomerates by high ultrasonic shear. This is useful for paints, inks, coatings, ceramics, catalysts, battery materials, graphene, oxides and other advanced materials. Entdeckt!

Wet Milling and Particle Size Reduction

The UIP2000hdT can be used for particle size reduction and wet milling when smaller particle sizes, improved suspension stability or larger active surface areas are required. The process can be optimized by adjusting amplitude, pressure, flow rate, temperature and sonication time. Entdeckt!

Ultraschall Extraktioun an Zell Stéierungen

Ultrasonication improves mass transfer and can disrupt cells, tissues and plant structures. The UIP2000hdT is used for extraction of botanicals, bioactive compounds, flavors, proteins, enzymes and intracellular materials. It is also suitable for lysis and cell disruption in biotechnology and microbiology. Entdeckt!

Sonochemistry, Sono-Catalysis and Reaction Intensification

Ultraschall-Kavitatioun kann chemesch Reaktiounen beschleunegen andeems si d'Mëschung, de Massentransfer an d'Uruffaktivatioun verbesseren. De UIP2000hdT gëtt fir Sono-Synthese, Sono-Katalyse, Präzipitatioun, Sol-Gel Reaktiounen, Phasentransferkatalyse an aner sonochemesch Prozesser benotzt. Entdeckt!
 

Which Ultrasonic Processor Should You Choose?

From laboratory research and feasibility testing to process optimization, pilot-scale trials and industrial manufacturing, Hielscher offers the ideal ultrasonic homogenizer for processing liquids and slurries at every scale. The table below gives you an overview of our most popular probe-type sonicators.

Wann Dir net sécher sidd, wéi en ultraschall Prozessor Äre Prozess passt, sinn déi wichtegst Auswielkritären Zilresultat, Batchvolumen, néideg Fluxrate, Viskositéit, Feststoffgehalt, Betribsschema an erfuerderlech Energieinput. Hielscher kann en passende Apparat, Sonotrod, Booster an Flow-Cell Konfiguratioun baséiert op Äre Prozessdaten recommandéieren.

En robusten 2000W Ultraschall Prozessor fir Pilot- a Produktiounsskala

Den UIP2000hdT ass fir industriell Ëmfeld gebaut. Seng Edelstol- a Titantransducer-Design mécht et passend fir erausfuerdernd Operatiounsbedingungen, dorënner Stëbs, Fiichtegkeet a erhéicht Ëmfeldtemperaturen. D'Eenheet ass fir kontinuéierlech Operatioun entwéckelt a verlaangt wéineg Ënnerhalt.
With 2000 watts ultrasonic power, the UIP2000hdT bridges the gap between laboratory sonication and large industrial ultrasonic systems. It is powerful enough for pilot production, process scale-up and many continuous manufacturing applications. For higher production volumes, multiple units can be operated in parallel, or larger Hielscher ultrasonic processors can be selected.
Suitable accessories, such as sonotrodes, cascatrodes™, boosters and flow cells, allow the system to be adapted to different process targets. For example, a cascatrode™ can provide a large active sonication surface for high-throughput liquid processing, while flow cells allow controlled inline treatment under defined pressure and flow conditions.

Batch, Recirculation and Inline Flow Processing

The UIP2000hdT can be used in several processing configurations. For formulation work, smaller process trials and parameter studies, the unit can be operated in batch mode with a sonotrode and stand. This allows users to test how their material responds to sonication before moving into larger volumes.

For batches larger than 5 liters, flow-cell processing is generally recommended. In flow mode, the liquid passes through an ultrasonic reactor where it is treated under controlled conditions. The product can be processed in single-pass mode or circulated through the reactor until the target result is reached.

Flow-cell processing improves reproducibility because important parameters such as amplitude, pressure, flow rate, temperature and residence time can be controlled more precisely. This is especially important for production processes, scale-up studies and quality-sensitive applications.

Faarftouchdisplay fir séier Prozess-Astellunge

D'Faarftouchdisplay gëtt de Bedreiwer direkten Zougang zu den wichtegste Astellunge. Amplitude, Kraaft an Pulsmodus kënne séier a präzis ugepasst ginn. D'Menü konzentréiert sech op déi Astellunge, déi am Alldag wichteg sinn, sou datt d'Benotzer de Sonikatiounsprozess ouni onnéideg Komplexitéit opstellen an iwwerwaachen kënnen.
The display can show amplitude and power as bar graphs or numerical values. A BIG NUMBER display mode improves visibility from a distance, which is helpful in pilot plants, production areas and test setups where the operator may not stand directly in front of the unit.

Browser Remote Control via LAN

The UIP2000hdT can be controlled using common web browsers. The LAN interface requires no additional software installation. The ultrasonic processor can be operated directly from a PC or Mac, through a router or switch, or from a tablet or smartphone when connected through a suitable network setup.
This is especially useful for process development, production monitoring and installations where the ultrasonic processor is integrated into a flow setup, sound protection enclosure or production line.

Automatic Process Data Recording

Every production process benefits from reliable documentation. The UIP2000hdT automatically records relevant process values on the integrated SD card. The CSV data can be used to compare trials, document production runs, identify process deviations and support quality assurance.
Recorded parameters include ultrasonic power, amplitude, sonication time, temperature and pressure when the optional pressure sensor is connected. This gives engineers and operators a practical basis for process optimization and repeatable manufacturing.

Automatesch Frequenz Tuning

Den UIP2000hdT beinhalt intelligent automatesch Frequenzastëmmung. Wann d'Eenheet ageschalt gëtt, erkennt de Generator déi optimal Operatiounsfrequenz a féiert den ultraschall Transducer op där Frequenz. Dëst hëlleft eng stabil Sonikatiounsleeschtung ze behalen an reduzéiert d'Noutwendegkeet vum manuelle Justéiere.

Héich Energieeffizienz a industriell Zouverlässegkeet

Den UIP2000hdT ass fir kommerziell Produktioun entworf. Et ass einfach opzestellen, liicht ze botzen an fir kontinuéierlech industriell Notzung gebaut. Trotz senger ultraschallkraaft vun 2000 Watt muss d'Eenheet net zousätzlech duerch Waasser oder kompriméiert Loft gekillt ginn. Et kann kontinuéierlech an der Loft bedriwwe ginn.
As with all Hielscher industrial ultrasonic processors, the UIP2000hdT is designed for efficient conversion of electrical energy into mechanical ultrasonic oscillation. High energy efficiency means that more power is transferred into the liquid, improving process performance and reducing wasted energy. The overall energy efficiency of the UIP2000hdT is approximately 80 to 90% from the power plug into the liquid.

Full Amplitude Control for Reproducible Results

Amplitude is one of the most important parameters in ultrasonic processing. It defines the mechanical vibration at the sonotrode and strongly influences cavitation intensity. The UIP2000hdT controls amplitude electronically, so the selected amplitude remains constant even when process conditions change.
The amplitude can be adjusted from 20 to 100% at the generator. Additional amplitude ranges can be achieved by using suitable booster horns. This allows operators to adapt sonication intensity to the product, whether the target is gentle mixing, strong deagglomeration, cell disruption, extraction or particle size reduction.

Process Testing and Evaluation

Before selecting an industrial ultrasonic system, many users want to know whether sonication will achieve their target result and what throughput can be expected. Hielscher offers process trials to evaluate the UIP2000hdT with your material and application.
During testing, relevant process parameters can be evaluated, including amplitude, pressure, temperature, flow rate, energy input and sonication time. The results help identify the right sonotrode, flow cell and processing configuration for your product.
Standard accessories are typically available from stock. Customized sonotrodes, flow cells and process accessories can also be manufactured for specific requirements.

Throughput and Processing Capacity

The throughput of any ultrasonic process depends on the liquid, viscosity, solids content, required particle size, target extraction yield, temperature, pressure and energy input. As a general indication, the UIP2000hdT can typically process between 1.0 and 8.0L/min in flow mode. In daily operation, this corresponds to approximately 2 bis 10m³ pro Dag, ofhängeg vun der Applikatioun.
Fir eng méi héich Produktiounsapparat, bitt Hielscher méi grouss ultraschall Prozessoren an Multi-Unit Installatiounen un. Dëst erlaabt Prozesser, déi mam UIP2000hdT entwéckelt goufen, op méi héich Durchsätz ze skaléieren während d'selwecht ultraschall Prozessprinzipien erhalen ginn.

De UIP2000hdT an Fuerschung a Wëssenschaft

De UIP2000hdT gëtt dacks an Pilot-Setups, industrieller Produktioun a wëssenschaftleche Studien benotzt. Verëffentlecht Applikatiounen enthalen ultraschall Extraktioun vu bioaktive Verbindungen aus Botanik, Exfoliatioun vu Graphen-ähnleche Materialien, Nanomaterial Veraarbechtung an Wéi Veraarbechtung. Wann Dir Referenzen fir eng spezifescht Applikatioun sicht, kontaktéiert eis w.e.g.