UIP16000 – Am meeschte Kraaft- Ultraschallprozessor
16,000 watts of ultrasonic power make the UIP16000 the most powerful ultrasonic processor in the world. It is designed to work in clusters of three or more units, for large volume processing, such as to homogenize, disperse or deagglomerate.
As ultrasonic applications can be scaled up on a straight-line basis, the processing capacity increases with the ultrasonic power. At production level, processes often require more power than 40kW. For such processing applications, we recommend using a cluster of UIP10000 oder UIP16000.
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The UIP16000 combines a very high power with a minimal footprint. In a typical setup, the UIP16000 requires 2 cabinets of 600mm x 600mm footprint only. This makes it easy to retrofit the ultrasonic processor into existing systems. Each UIP16000 works as a self contained unit, including generator, transducer, sonotrode, flow cell and closed loop refrigeration. The stainless steel cabinets come with noise-insulated walls to reduce the noise emissions outside of the cabinet.
Prozesser Skala Up
All Ultraschallapplikatioun erfuerdert eng gewëssen Optimal Kombinatioun vun Akku amplitude, flëssege Druck a Temperatur. Dës optimale Konfiguratioun kënnt Dir an engem klengen Labesch- oder Bank-Top Skala Test testen, zB mat engem a UIP1000hd (1kW) mat Stroumzelle. The UIP1000hd allows for a variation of the sonication parameters in a wide range. Once the optimal parameter configuration has been identified, the process efficiency can be scaled up linearly. Therefore, the turnkey system comes pre-configured to work at the optimal parameter configuration. The table below shows general processing capacities for a 4x16kW system.
| 4x16kW Veraarbechtung Kapazitéit | |
|---|---|
| Prozess |
Duerchflossrate
|
| Biodiesel ëmgebaut |
12 ze 50m³/hr
|
| Emulsioun, z. B. Ueleg / Waasser |
6 ze 32m³/hr
|
| Zellextraktioun, z. B. Algen |
1 ze 12m³/hr
|
| ufänken / Dekagglomeratioun |
0.3 ze 6m³/hr
|
| naass Mëllen a Schleifen |
0.2 ze 4m³/hr
|
Einfache Systemstatioun
De UIP16000 ass entwéckelt fir d'Installatioun an d'Start-up erliichteren. D'Schrécke ginn virgestallt. Et muss mat dem Prozess Medien Versorgung, Energieversuergung a Killwasser verbonne ginn, nëmmen. Dateschutzplattformen sinn optional verfügbar.
Wéi schonn erwähnt, empfehlen ech de Prozess vun der Prozess Machbarkeetsproblemer a enger Prozessoptiméierung a kleng a mëttelgrouss Skala. Mir wäerte friddlech hëllefen Iech bei der Auswielung vun der richtiger Ausrüstung fir sou eelste Tester an fir den endgülteg Enseignement. Alternativ kënnt Dir Prozesserproblemer an eisem Laboratoire schaffen.