UIP4000hdT Industrial Sonicator – 4000 W Ultrasonic Homogenizer
The UIP4000hdT is a 4000-watt industrial sonicator and ultrasonic homogenizer for demanding liquid-processing applications. It is designed for high-energy processes, large volumes and continuous 24/7 production in batch, recirculation and inline flow-through setups.
UIP4000hdT Industrial Sonicator at a Glance
| Operational System Data | Industrie-Sonikator UIP4000hdT |
|---|---|
| ultrasonic Muecht | 4000 Watt for high-power industrial sonication |
| Operatioun | Zouverlässeg 24/7 continuous operation under demanding production conditions |
| Process Modes | Batch, recirculation and continuous inline flow-through processing |
| Typesch Uwendungen | Homogeniséierung, Emulsioun, Dispersioun, Deagglomeratioun, Extraktioun, naass Mahlen, Léisung a Sonochemie |
| Prozess Kontroll | Faarfwiel Display, Browser Fernsteuerung, LAN/Ethernet Verbindung an automatesch Frequenzafstëmmung |
| Dokumentatioun | Automatesch Donnéeëregistréierung vun der Kraaft, Amplitude, Sonicatiounszeit, Temperatur a Drock |
| Installatioun | Platzspuerend modulart Setup mat getrennten Trasducer an Generator, duerch Kabel verbonnen |
| Industriell Integratioun | Titan a rostfräi Stëhlkomponente, oszillasjonsfräi Flansch a optionalen Schalldämmkabinett |
Kritt eng Prozessempfehlung
Sot eis Äert Material, Zilresultat, Duerchflossgeschwindegkeet oder Batchvolumen, Viskositéit, Feststoffgehalt an bevorzugte Veraarbechtungsmodus. Mir hëllefen Iech déi richteg UIP4000hdT Konfiguratioun fir Äre Prozess ze wielen.
Industrial sonicator UIP4000hdT with flow cells for continuous inline production
Wien soll de UIP4000hdT wielen?
De UIP4000hdT ass d'fäerdeg Wiel wann e Laboratoire oder Pilot-Skala Ultraschallprozessor net méi ausreicht a Äre Prozess méi héich Durcheinnam, méi staark Kavitatiounsintensitéit oder kontinuéierlech Produktiounskapazitéit erfuerdert.
- Produktionsingenieuren benotzen de UIP4000hdT fir robust Inline-Sonizatioun an Stréimungszellen a personaliséierte Reaktoren.
- R&D and scale-up teams use it to transfer optimized ultrasonic processes into larger volumes.
- Plant operators benefit from 24/7 operation, automatic data logging and browser-based process control.
- Purchasing and project teams can configure the system with suitable sonotrodes, cascatrodes, boosters, flow cells, cabinets and sensors.
If your process requires more capacity, multiple UIP4000hdT modules can be combined into clusters. For very high throughputs, larger Hielscher ultrasonic systems are available.
Typesch Uwendungen
- Homogenization and mixing: uniform blending of liquid-liquid and liquid-solid systems.
- Emulsifikatioun: production of fine emulsions and stable oil/water systems.
- Dispersing and deagglomeration: break-up of agglomerates and uniform distribution of powders, pigments and nanomaterials.
- Wet milling and particle size reduction: high-shear ultrasonic treatment for micronization and fine grinding.
- Ultraschall Extraktioun: intensified extraction from botanicals, algae, cells and other biological materials.
- Olive oil malaxation: improved process efficiency in extra virgin olive oil production.
- Sonochemistry and catalysis: cavitation-assisted reactions, synthesis and sono-katalyse.
Industrial Design for Demanding Environments
The UIP4000hdT is built for industrial environments and demanding process conditions. The system does not require additional cooling media such as cooling water or compressed air. Its robust design supports operation in production areas exposed to dust, dirt, temperature changes and humidity.
The ultrasonic processor uses titanium and stainless steel components. The oscillation-free flange simplifies integration into machines, skids and processing plants. The modular concept provides a powerful yet space-saving system: the transducer and generator are housed separately and connected by cables, which reduces installation, operation and maintenance effort.
For typical installations, the flow cell and ultrasonic transducer are mounted in a double-walled stainless steel cabinet with effective sound insulation. The UIP4000hdT can also be integrated into customer-specific reactors for specialized production processes.
4kW Veraarbechtung Kapazitéit
The following values are indicative starting points for equipment sizing. Actual throughput depends on viscosity, solids content, target particle size or droplet size, extraction target, temperature, pressure, flow-cell geometry and the required ultrasonic energy input.
| Prozess | Typical Flow Rate with UIP4000hdT |
|---|---|
| Biodiesel Transesterifikatioun | 1 to 3 m³/hr |
| Emulgatioun, zb Ueleg / Waasser | 0.4 to 2 m³/hr |
| Zell Extraktioun, zb Algen | 0.1 to 0.8 m³/hr |
| Dispergéieren / Deagglomeratioun | 0.02 to 0.4 m³/hr |
| naass Fräsen a Schleifen | 0.01 to 0.02 m³/hr |
For process-specific sizing, please provide your material, target result, flow rate or batch volume, viscosity, solids content, temperature limits and preferred processing mode. Hielscher can recommend the appropriate sonotrode, booster, flow cell, cabinet and system configuration.
Industrial ultrasonic homogenizer UIP4000hdT (4000W, 20kHz) for inline processing of liquids and slurries
UIP4000hdT Eegeschaften fir Prozesskontroll
- 4000 Watt Ultraschallkraaft
- Schwéier Industrie-Sonikatioun
- 24/7 continuous operation
- Faarf Touch Display
- Browser Remote Control via LAN
- Automatesch Opnam vu Kraaft, Amplitude, Sonikatiounszeit, Temperatur a Drock
- Integéiert SD/USB ComboCard fir Prozessdatenopbereedung
- pluggable Temperatur Sensor
- Optional pluggable Drocksensor
- LAN an Ethernet Konnektivitéit
- Kee Softwareinstallatioun erfuerderlech
- Automatesch Frequenz Tuning
Héichleeschtung 4000-Watt Sonikatioun
Hielscher industrial sonicators can deliver very high amplitudes for intense cavitation and efficient liquid processing. Amplitudes of up to 200µm can be operated continuously in 24/7 production. For applications that require even higher amplitudes, customized ultrasonic sonotrodes are available.
The UIP4000hdT is engineered for heavy-duty operation in demanding environments. Its power reserve, robust construction and precise process control make it suitable for scale-up, production trials and full industrial processing.
Which Ultrasonic Processor Should You Choose?
From laboratory research and feasibility testing to process optimization, pilot-scale trials and industrial manufacturing, Hielscher offers the ideal ultrasonic homogenizer for processing liquids and slurries at every scale. The table below gives you an overview of our most popular probe-type sonicators.
| Industrial Sonicator Model | Muecht | Typical Use |
|---|---|---|
| UIP500hdT | 500 Watt | Bréckt d'Lücken tëscht Labor a Pilot, Formuléierungsentwécklung a kleng Charge a kontinuéierlech Prozesser |
| UIP1000hdT | 1000W | Pilot trials and smaller continuous processes |
| UIP2000hdT | 2000W | Pilot scale, process scale-up and industrial production |
| UIP4000hdT | 4000 Watt | Higher production throughput and continuous inline processing |
| UIP6000hdT | 6000W | Large-volume industrial liquid processing |
| UIP16000 | 16000W | High-throughput industrial production and multi-ton processing |
Wann Dir net sécher sidd, wéi en ultraschall Prozessor Äre Prozess passt, sinn déi wichtegst Auswielkritären Zilresultat, Batchvolumen, néideg Fluxrate, Viskositéit, Feststoffgehalt, Betribsschema an erfuerderlech Energieinput. Hielscher kann en passende Apparat, Sonotrod, Booster an Flow-Cell Konfiguratioun baséiert op Äre Prozessdaten recommandéieren.
Ultrasonic Homogenizer UIP4000hdT (4kW Ultraschallkraaft) mat Flow-Zell
Frequently Asked Questions about the UIP4000hdT
What is the UIP4000hdT used for?
Den UIP4000hdT gëtt fir industriell ultraschall Homogeniséierung, Emulgéieren, Dispersioun, Deagglomeratioun, wäisse Mëllen, Extraktioun, Léisung a sonochemesch Prozesser benotzt.
Ass den UIP4000hdT gëeegent fir kontinuéierlech Produktioun?
Jo. Den UIP4000hdT ass fir 24/7 industriell Operatioun entwéckelt a kann fir kontinuéierlech Inline-Veraarbechtung mat gëeegente Stroumzellen oder kundespezifesche Reaktoren installéiert ginn.
Wéi eng Stroumraten kann den UIP4000hdT veraarbechten?
Typesch Stroumraten reice vun ongeféier 0,01 m³/Stonn fir verlaangt wäiss Mëlleprozess bis zu 3 m³/Stonn fir Prozesser wéi Biodiesel Transesterifizéierung. Déi genee Stroumrate hänkt vum Material an dem Prozessziel of.
Kann den UIP4000hdT fir Inline-Sonikatioun benotzt ginn?
Yes. The UIP4000hdT can be configured with flow cells and reactors for continuous inline sonication, recirculation loops or integration into production skids and processing lines.
How does the UIP4000hdT support process documentation?
The system records process data such as power, amplitude, sonication time, temperature and pressure. Data are stored as CSV files for process comparison, quality assurance and reproducibility.
Which accessories are available for the UIP4000hdT?
Depending on the process, the UIP4000hdT can be configured with sonotrodes, cascatrodes, boosters, flow cells, reactors, sound protection cabinets, temperature sensors and optional pressure sensors.
How do I choose between UIP2000hdT, UIP4000hdT and UIP16000hdT?
The selection depends mainly on the required flow rate, batch volume, energy input and target result. The UIP4000hdT is typically selected when a 2 kW unit is too small and a compact 4 kW industrial sonicator provides the right process capacity.
UIP4000hdT – User-Friendliness and State-of-the-Art Technology
Voll Faarf Touch-Écran
The color touch-screen provides direct access to the main operating parameters. Amplitude, power and pulse mode can be adjusted precisely, and the operator can choose between bar-graph and numerical display modes. A high-contrast BIG NUMBER display improves visibility during production operation.
Browser Fernsteierung
Den UIP4000hdT kann iwwer üblech Webbrowser via d'LAN-Webinterface gesteiert ginn. D'Plug-and-Play-Verbindung erfuerdert keng Softwareinstallatioun. De Ultraschallprozessor kann vun engem PC, Mac, Tablet oder Smartphone iwwer eng direkt Verbindung, Switch, Router oder optional virkonfiguréierten drahtlosen Router bedriwwe ginn.
Angebautt Netzwierk an Dateprotokolléierung”
Déi angebaut LAN-Verbindung vereinfacht d'Prozesskontroll an d'Integratioun an d'Produktionsëmfeld. Sonikatiounsdate ginn automatesch op enger SD/USB-Datencard opgeholl. E pluggbaren Temperatursensor moosst kontinuéierlech d'Prozesstemperatur, an en optional Drécksensor kann fir Dréckiwwerwaachung an Dokumentatioun ugschloss ginn.
Automatesch Frequenz Tuning
The UIP4000hdT uses intelligent automatic frequency tuning. When the system is switched on, the generator detects the optimal operating frequency and drives the ultrasonic transducer at this frequency. This improves reliability, energy efficiency and process stability without manual frequency adjustment.
De Sonicator UIP4000hdT a Fuerschung a Wëssenschaft
The UIP4000hdT is a 4000-watt industrial ultrasonic processor used in research, R&D scale-up and production-oriented process development. The following fact sheet and scientific articles show applications in olive oil processing, extraction, biodiesel production, membrane cleaning and materials processing. For a specific application or scientific reference, please contact us.
- FactSheet UIP4000hdT – 4000 watts powerful industrial sonicator – Hielscher Ultrasonics
- Tamborrino, A.; Taticchi, A.; Romaniello, R.; Perone, C.; Esposto, S.; Leone, A.; Servili, M. (2021): Assessment of the olive oil extraction plant layout implementing a high-power ultrasound machine. Ultrasonics Sonochemistry, Volume 73, 2021.
- Manganiello, R.; Pagano, M.; Nucciarelli, D.; Ciccoritti, R.; Tomasone, R.; Di Serio, M.G.; Giansante, L.; Del Re, P.; Servili, M.; Veneziani, G. (2021): Effects of Ultrasound Technology on the Qualitative Properties of Italian Extra Virgin Olive Oil. Foods. 2021 Nov 22;10(11):2884.
- Pesterau, A.-M.; Sirbu, R.; Cadar, E. (2023): Biomedical Applications Based on Marine Collagen Obtained from the Jellyfish Species Rhizostoma Pulmo Extracted from the Black Sea. European Journal of Natural Sciences and Medicine 6, 2023. 89-99.
- Gholami, A.; Pourfayaz, F.; Maleki, A. (2021): Techno-economic assessment of biodiesel production from canola oil through ultrasonic cavitation. Energy Reports, Volume 7, 2021. 266-277.
- Luján-Facundo, M.-J.; Mendoza-Roca, J.-A.; Cuartas-Uribe, B.; Álvarez-Blanco, S. (2016): Membrane fouling in whey processing and subsequent cleaning with ultrasounds for a more sustainable process. Journal of Cleaner Production 143, 2016.
UIP4000hdT am Edelstol Schaf