UIP1000hdTPowerful and Versatile Homogenizer

The UIP1000hdT (1000W, 20kHz) is a powerful and adaptable probe-type sonicator for lab testing and industrial processing of liquids. It is used for applications, such as emulsification, dispersing, particle fine milling, lysis, extraction, dissolving and sonochemical reactions. Color touch display, browser remote control, automatic data recording, integrated SD Card and pluggable temperature and pressure sensors allow for precise process control and operation comfort.

Sonicator UIP1000hdTFrom Bench-top to Production

The UIP1000hdT is the powerful link between laboratory testing and the industrial processing of liquids. It combines the flexibility and easy handling required in the research and development with an outstanding performance in heavy-duty operation. For this reason, this single device is used for lab scale feasibility testing, process optimization, and process demonstration for ultrasonic liquid processes.

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The probe-type sonicator UIP1000hdT can be used for batch sonication as well as with flow cell reactor for inline sonication (Click to enlarge!)

Sonicator UIP1000hdT for batch and inline processing

Versatile Sonicator to Fulfill R&D Needs

Since the probe-type sonicator UIP1000hdT is very flexible and adaptable, this ultrasonicator is used in many R&D facilities and universities all around the world. The flexibility of the UIP1000hdT results from an extensive list of manifold accessories, such as sonotrodes, boosters and flow cells. In combination with a sonotrode and the stand, you can sonicate sample beakers (click to enlarge picture) to test various liquid formulations for their response to sonication. For the processing of batches larger than 5 liters, we generally recommend to sonicate using a flow cell reactor (flow mode) in order to obtain a better processing quality. When used with a flow cell (right picture) you can run larger samples in recirculation to establish the correlation between parameters, such as amplitude, pressure and liquid composition, and the process results and efficiency. When used for the sonication of liquids in flow mode, the UIP1000hdT can typically process between 0.5 and 4.0L/min (The actual rate will depend on your process). Of course, the UIP1000hdT fulfils the standards of industrial grade and can be operated 24 hours per day (24h/7d). A UIP1000hdT can typically process approx. 1 to 5m3 per day. For higher production throughput, we recommend using either multiple units or one of the larger ultrasonic devices:

 

Ultrasonically synthesized nanofluids are efficient coolants and heat exchanger liquids. Thermoconductive nanomaterials increase heat transfer and heat dissipation capacity significantly. Sonication is well established in the synthesis and functionalization of thermoconductive nanoparticles as well as the production of stable high-performant nanofluids for cooling applications.

Dispersing CNTs in Polyethylene Glycol (PEG) - Hielscher Ultrasonics

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High-Power Ultrasound with Full Process Control

Powerful sonication is the process solution for manifold liquid processing applications, such as

The UIP1000hdT provides intense ultrasound waves to fulfill demanding tasks without problems. To ensure a consistent process quality, not only the power delivered is essential, the control and monitoring of all important process parameters is key. The new generation of hdT ultrasonicators enables the operator to pilot the ultrasonic device via touch display or browser remote control. All relevant process parameterssuch as amplitude, sonication time, temperature and pressureare automatically recorded and saved as CSV file on the integrated SD Card.

Thereby, the new UIP1000hdT provides the same ultrasound power as the predecessor UIP1000hd, but excels with a broad range of additional features, which makes the ultrasound process much more user-friendly. From the operational view, the precise control of all ultrasonic process parameters are absolute key functions.

The Sonicator UIP1000hdT at a glance

  • 1000 watts powerful ultrasonicator
  • reliable for heavy duty sonication processes
  • 24/7 operation
  • industrial grade
  • full color touch display
  • browser remote control
  • data recording of process parameters
  • integrated SD Card
  • temperature sensor
  • pressure sensor (optionally available)
  • LAN connection
  • Ethernet connection
  • no software installation
  • automatic frequency tuning

Full Colour Touch-Screen

Coloured touch display of Hielscher digital ultrasonicators.The colored touch-screen is a great enhancement making the device even more user-friendly. The touch- and stylus-sensitive screen allows for easy handling and guarantee the accurate setting of operating parameters and the display of the ultrasound power setting. The digital control menu is intuitive to use and features a clearly structured settings menu. The amplitude/ power setting and the pulse mode can be adjusted by a colored touch-slider (with 1%, 5% or 10% snap). The user decides, if he prefers the display of amplitude and power as colored bargraphs or numerical representation. The display can be changed from regular view mode into BIG NUMBER mode, where a high contrast and big font-size ease its readability.

The ultrasonic processor UIP1000hdT is a 1000 watts powerful probe-type sonicator for homogenization and other liquid processes fulfilling industrial standards.

UIP1000hdT transducer and generator

Operate your Sonicator via Browser Remote Control

Hielscher ultrasonicators can be remotely controlled via browser control. Sonication parameters can be monitored and adjusted precisely to the process requirements. Due to its new LAN web interface, the UIP1000hdT can be controlled using any common browser, such as Internet Explorer, Safari, Firefox, Mozilla, mobile IE/Safari. The LAN connection is a simple plug-n-play setup that requires no software installation. The ultrasonic device acts as DHCP server/client and requests or assigns an IP automatically. The device can be operated directly from the PC/MAC or using a switch or router. Using an optional pre-configured wireless router, the device can be controlled from most smartphones or tablet computers, e.g. the Apple iPad. Using the port-forwarding of a connected router, you could control your UIP1000hdT via internet from anywhere in the worldusing your smart-phone or tablet as remote control.

Built-In Network

The UIP1000hdT can be operated and controlled via LAN (local area network, see right box) which facilitates the operation and allows for high processing flexibility. All information of the sonication process is recorded on SD data card, automatically. A plugable sensor measures the temperature permanently. An optionally available pressure sensor can be additionally plugged to record the pressure.

Automatic Frequency Tuning for Optimum Efficiency

All Hielscher ultrasonic devices are equipped with an intelligent automatic frequency tuning. When the device is switched on, the generator will sense the optimal operational frequency and ensures that the device operates at this frequency. The automatic frequency tuning improves the overall energy efficiency and reliability of our ultrasonic devices.

UIP1000hdT1kW Sonicator with Industrial Grade and Outstanding Efficiency

The UIP1000hd is designed and built for commercial production. It proves its solid, durable design in more than thousand commercial installations worldwide where it is being used in everyday production. This ultrasonic processor requires little maintenance, is easy to setup and simple to clean and to sanitize. Special flow cell reactors meeting the advanced CIP (clean-in-place) and SIP (sterilize-in-place) requirements are available, too. The transducer of the UIP1000hdT is IP64 grade, so that it can be installed in demanding environments (dirt, dust, moisture, outside operation etc.), while the generator can be placed remotely in another area.The overall energy efficiency is important for the ultrasonication of liquids. The efficiency describes how much of the power is transmitted from the plug into the liquid. Our sonication devices have an overall efficiency of more than 80%.
Since Hielscher sonicators have a very high efficiency in the conversion of electrical energy into mechanical oscillations of the sonotrode, our transducer can be built into closed housings. There are no louvers in the transducer case. As the energy loss, which would cause a heat-up in the closed transducer housing is very low, no forced cooling, such as compressed air or water is needed. More important this means, that more energy is transmitted into the liquid, resulting in a better sonication. The overall energy efficiency of the UIP1000hdT is approx. 80-90% from the power plug into the liquid (click at the image above to enlarge the chart).

UIP1000hdTSonicator with Full Amplitude Control and High Performance

Ultrasonic cavitation in waterThe UIP1000hdT can be run at 1000W continuously. The power is transmitted at a controlled amplitude, so that the magnitude of the mechanical ultrasonic vibrations at the sonotrode is constant under all load conditions. You can change the amplitude from 20 to 100% at the generator and by using various booster horns. The chosen amplitude is being held constant, while sonicating any material at any pressure. This feature gives you full control over the most important sonication parameter: the Amplitude.

 

In this video we show you a 2 kilowatt ultrasonic system for inline operation in a purgeable cabinet. Hielscher supplies ultrasonic equipment to almost all industries, such as the chemical industry, pharmaceutical, cosmetics, petrochemical processes as well as for solvent based extraction processes. This purgeable stainless steel cabinet is designed for operation in hazardous areas. For this purpose, the sealed cabinet can be purged by the customer with nitrogen or fresh air to prevent flammable gases or vapors from entering the cabinet.

2x 1000 Watts Ultrasonicators in Purgeable Cabinet for Installation in Hazardous Areas

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  • Transducer of UIP1000hd

    1000 watts consisting in ultrasonic transducer and generator, ultrasonic frequency 20kHz, automatic frequency tuning system, amplitude 25 micron, amplitude adjustable from 20 to 100%, dry running protected, transducer IP64 grade, digital control, with colored touch-screen, integrated count-down timer (0.1sec to 99 days), shutdown when final energy input reached: Ws, Wh, kWh; automatic calibration when needed: determination of amplitude-dependent idle power to dislpay the effective energy input, data recording: amplitude, power, time, temperature on internal SD Card (1GB), display and remote control via browser on PC or MAC without software installation, with temperature sensor, temperature indication: °C, °F (-50°C bis 200°C), temperature monitoring: variable switch-off/on points (-50°C – 200°C), 3m cable transducer to generator, with mounting tools, titanium horn with female thread M14x1



  • for use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 18mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:3.5



  • for use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 22mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:2.4



  • for use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 34mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:1.0



  • for use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 40mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:0.7



  • for batch operation, titanium, tip diameter 50mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:0.5



  • with oscillation-decoupling stainless steel flange, for flow cell or batch operation, titanium, tip diameter 50mm, male thread M14x1, approx. length 125mm (w/o thread), amplitude ratio approx. 1:0.5



  • with O-ring sealing (2xNBR) to the sonotrode, diameter 100mm, stainless steel, for use with sonotrodes BS4d18, BS4d22, BS4d34 or BS4d40, with O-Ring (NBR) for mounting to flow cells FC100L1-1S or FC100L1K-1S



  • decomposable stainless steel reactor, max. pressure 5 bar, for UIP500hdT to UIP2000hdT in combination with sonotrode flange and stand ST2, NBR O-rings, tube connectors (1/2 inch) with clip

    (->Customized flow cell versions pressurizable up to 100barg are available on request)



  • decomposable stainless steel reactor with cooling jacket, max. pressure 5 bar, for UIP500hdT to UIP2000hdT in combination with sonotrode flange and stand ST2, NBR O-rings, tube connectors (fluid 1/2 inch, cooling 1/4 inch) with clip

    (-> Customized flow cell versions pressurizable up to 100barg are available on request)



  • for flow cells FC100L1-1S or FC100L1K-1S, for reduction of the reactor volume, for use with sonotrode BS4d18(F) or BS4d22(F), NBR O-rings, stainless steel



  • Insert34, for flow cells FC100L1-1S or FC100L1K-1S, for reduction of the reactor volume, for use with sonotrode BS4d18(F), BS4d22(F) or BS4d34(F), NBR O-rings, stainless steel



  • for mechanical increase (or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.2 (or 1:0.83), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)



  • for mechanical increase (or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.4 (or 1:0.71), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)



  • for mechanical increase (or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.8 (or 1:0.56), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)



  • for mechanical increase (or decrease) of the amplitude at the sonotrode, amplitude ratio 1:2.2 (or 1:0.45), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)



  • Stand for ultrasonic processors UIP500hdT, UIP1000hdT, UIP1500hdT and UIP2000hdT

    electro-polished stainless steel, required for flow cells FC100L1-1S or FC100L1K-1S, adjustable height 370 to 590mm, collecting tray



  • LabLift, e.g. for the intense sonication of liquids in glass beakers in the laboratory.

    for the easy positioning of samples under the ultrasonic probes to control immersion depth, stainless steel, footprint 100x100mm, adjustable height: 50 to 125mm



  • Sound Protection Box for UIP500hdT, UIP1000hdT and UIP2000hdT ultrasonicators to reduce the sound emmission of cavitational processing.

    UIP500hdT to UIP2000hdT , e.g. for use with stand ST2 and flow cells FC100L1-1S or FC100L1K-1S


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Ultrasonic homogeizers installed as cluster of 7x UIP1000hdT (7x 1kW)

7 ultrasonic homogenizers of the model UIP1000hdT (7x 1kW ultrasonic power) installed as cluster for processing on industrial scale.

Upgrade!
If you have a predecessor such as the UIP500hd, UIP1000hd, UIP1500hd, UIP2000hd, you can upgrade your device to the digital hdT version. Click here to learn more about the upgrade from hd to hdT version!

Various System Setups

Ultrasonic inline processes can be run with various flow setups, e.g. in single-pass.

Ultrasonic Single-Pass Setup

Ultrasonic setup for discrete recirculation

Ultrasonic Setup for Discrete Recirculation

This chart show a typical setup for continuous ultrasonic processing

Ultrasonic Inline Processing with Continuous Flow

Ultrasonic recirculation set: UIP1000hdT with flow cell, tank and pump

Ultrasonic recirculation set: UIP1000hdT with flow cell, tank and pump

UIP1000hdT SetGood Value at a Good Price

(Click for larger view!) Powerful ultrasonication device UIP1000 with ultrasonic generator, transducer, booster horn, sonotrode and flow through vessel.The UIP1000hdT set includes all items typically required for the research and testing of ultrasonic liquid processes. It combines the powerful, 1,000 watts digital ultrasonic processor UIP1000hdT with a robust stainless steel flow cell, two sonotrodes, booster and a temperature sensor so that you can vary all parameters important to ultrasonic liquid processes.
This set is a suitable setup for R&D, pilot scale and small production level for any kind of ultrasonic liquid processing.

The UIP1000hdT is very easy to operate so that you can have your unit up and running within minutes. Its amplitude control feature maintains a constant amplitude under all load conditions. This gives you reproducible operation conditions. You can vary the amplitude electronically and mechanically, so you can process your liquid at various amplitudes. If required, it can be operated on a 24/7 basis.
In addition to that, you can pressurize the stainless steel reactor vessel to pressures of up to 10atm.
This unit can be easily integrated into existing liquid circulations. There is no easier way to explore the potential of ultrasound and cavitation for your product and process. All results obtained with this unit can be easily scaled up. This allows you to implement your results into production level at low investment and maintenance costs.

If you need assistance in getting your process up and running, we will be there to support you. We have an extensive knowledge in ultrasound, cavitation and liquid processing. Based on this we can advise you on the most suitable parameter choice and on the process optimization. Our long record of processes that we scaled up, enables us to provide you with the essential knowledge and technology to transfer your results to whatever size you want.

In order to facilitate the first step in research and scaling up, we offer you this complete pack at a special price.

Request a Proposal for this Item!

To receive a proposal, please put your contact details into the form below. A typical device configuration is pre-selected. Feel free to revise the selection before clicking the button to request the proposal.








Please indicate the information, that you wish to receive, below:



  • consists of:

    • 1 x UIP1000hdT (digital ultrasonic processor)
    • 1 x FC100L1-1S (flow cell)
    • 1 x BS4d22 (sonotrode)
    • 1 x BS4d40 (sonotrode)
    • 1 x RFLA100 (o-ring-flange)
    • 1 x B4-1.8 (booster horn)
    • 1 x ST2 (stand)

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Terms and Conditions

Price and visual appearance subject to change without notice. No credit for leaving items out. No content modifications. This price is not available at rental conditions. No payment plans. If you need to check the availability of an item please email or call before ordering. This price is available in Europe and Northern America (USA, Canada), only. Please ask for prices for other territories.


The Ultrasonic Processor UIP1000hdT in Research and Science

The UIP1000hdT is a popular ultrasonicator, frequently used in research laboratories, R&D facilities as well as in industrial production. Due to its high ultrasound power, robustness and industrial grade, the UIP1000hdT is successfully used for various applications including heavy-duty processes. Below you can find a selection of scientific articles featuring the ultrasonic processor UIP1000hdT. The articles span from ultrasonic extraction over juice pasteurization to nano-dispersions, the functionalization of nanoparticles and the hydration of cementitious materials. If you are looking for a specific application and related scientific references, please contact us.

High performance ultrasonics! The Hielscher product range covers the full spectrum from the compact lab ultrasonicator over bench-top units to full-industrial ultrasonic systems.

Hielscher Ultrasonics manufactures high-performance ultrasonic homogenizers from lab to industrial size.

We will be glad to discuss your process.

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