I-Ultrasonically Assisted Drawing of Izintambo, Amapayipi Namaphrofayela (UAD)

I-Hielscher Ultrasonics ikhiqiza i-ultrasonically vibrating wire die holder esebenza nge-wire standard ifa ngo-42mm ububanzi obungaphandle. Ukuqubuka kwe-ultrasonic kunciphisa ukuhlukumeza komugqa okudingekayo ekunciphiseni ubukhulu kakhulu. Lokhu kungasetshenziselwa ukwandisa isivinini segqa noma ukwandisa ukunciphisa usayizi ngalunye isinyathelo sokudweba.
Ngalolu buchwepheshe, izinto eziningi ezifana nethusi, insimbi noma i-aluminium zingadonswa ngamanzi ahlanzekile esikhundleni salowoyela noma isobho lokudweba.

Kungani kuhlanganiswa i-ultrasonics nge-drawing drawing?

Ukudweba kwezintambo zocingo kudinga amandla ukunqoba ukuqubuzana nokubuyisela kabusha indaba. Emgqeni wokudweba ovamile, lo mandla uvela e-capstan ejikelezayo, kuphela. Amandla okugudluza kwenduku yentambo iphakama ngesivinini esisheshayo, i-wire diameter nobubanzi bokunciphisa ububanzi. Amandla amakhulu nokunika amandla yizici ezibalulekile zokudweba kwezintambo ezincane, ngoba isilinganiso se-circumference ukuya kwesigaba siphezulu sezintambo ezincane zocingo. Lokhu kunciphisa isivinini selayini lokudweba nokunciphisa ububanzi ngesinyathelo ngasinye sokudweba.
Umdwebo we-ultrasonically ukusiza izintambo, amapayipi kanye namaphrofayela kunciphisa amandla okuqeda futhi ngaleyo ndlela ingozi yezinhlanzi.

ultrasonically isidlidliza wire die umnikazi for wire standard ifa of kuze 42mm ububanzi yangaphandle

ultrasonically isidlidliza wire die umnikazi

Usebenza kanjani nge-ultrasonically ngomsebenzi wokudweba ucingo?

Ultrasonically basiza ukudweba kudlulisela imvamisa ephakeme longitudinal vibration kuya wire die. Imvamisa evamile yokudlidliza ingama-20kHz, ukuhamba kwezinsimbi kungaba yi-100 micron (pk-pk). Ukuphakama kwesilinganiso phakathi kweviquity yethrifikhi yesikhali kanye nejubane lentambo yensimbi, engezansi kungaba namandla okugxila emgqeni wocingo. Ngakho-ke umdwebo we-ultrasonically wanika amandla uvumela isivinini esisheshayo somugqa wokudweba noma ukunciphisa usayizi omkhulu kwesinye isinyathelo sokudweba nganoma imuphi umkhawulo wokucindezeleka owenziwe. Ukunciphisa amandla okuqamba kwenza i-ultrasonically inikwe amandla okudweba kakhulu kunazo zonke ezincane zempahla kanye nemigqa engavamile, njengamapayipi.

vibration longitudinal of the wire die

vibration longitudinal of the wire die

Ngingayisebenzisa i-ultrasonic wire drawing?

Umdwebo wezintambo ezisekelwa nge-ultrasonically usebenza ngesivinini somugqa we-300m / min (900ft / min). I-standard ultrasonic die holder isebenza ngocingo ifa ngo 25mm no 42mm ububanzi obungaphandle. Abanikazi bokufa be-Ultrasonic ngobukhulu obunye basendleleni yokuthuthukiswa futhi bayatholakala ngesicelo.
Uhlobo olujwayelekile lwangaphakathi ububanzi obungaphakathi ngaphakathi kusuka ku-0.01mm kuya ku-8mm (AWG # 40 kuya ku-AWG # 0).

Yini Edingekayo Ukudweba Nge-Ultrasonically Assisted?

I-UAD isebenzisa i-wire standard yakho. I-resonator yama-ultrasonic – owaziwa ngokuthi i-sonotrode – ithatha isikhundla somuntu ojwayelekile wokufa. Le sonotrode iyindlela entsha ekhethekile ye-Hielscher Ultrasonics. Idlulisa izidakamizwa ze-ultrasonic longitudinal ngokuphumelelayo kwi-wire die. Ukuze ulondoloze isikhala sokufaka, umshayeli we-ultrasonic – futhi owaziwa ngokuthi i-transducer – ivuselela i-sonotrode kusuka phezulu. Ukusetha okujwayelekile kwe-UAD kudinga isikhala esingaphansi kuka-250mm.
Izidakamizwa ze-ultrasonic zenziwa ngamadivayisi ethu ajwayelekile we-ultrasonic, njenge: UIP1000hdT (1.0kW), UIP1500hdT (1.5kW), UIP2000hdT (2.0kW) noma i-UIP4000 (4.0kW). Lezi zinyunyana ziqhuba izinqubo ezihlukahlukene emisebenzini engu-24h / 7d emhlabeni jikelele. Amandla adingekayo ancike ngesivinini somugqa, impahla kanye nobukhulu. Iyunithi ye-ultrasonic iyashintshashintsha, uma intuthuko ejubane lomzila yenza amandla engeziwe ayadingeka.
Ungaphinda uvuselele noma yimuphi umdwebo odwe ngaphambilini okhona nge-ultrasonic system kalula. Abakhiqizi abaningi be-wire line bajwayele ukufakwa noma i-retrofit yesistimu yethu ye-ultrasonic. Enye yemishini emisha inekhala elinikezwe uhlelo lwe-ultrasonic retrofit, kakade.

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Sicela usitshele ngezidingo zakho zokudweba. Sizojabula ukusebenza nawe ukuhlanganisa ama-ultrasonics ohlelweni lwakho nomshini. Sicela ucacise izinto, isivinini somugqa, ukushayisana, umkhawulo wezinkinga kanye namaditha. Iyini injongo yakho yenqubo? Singakwazi ukugijima ukuhlolwa komcibisholo wocingo ngento yakho kwisistimu yokudweba esiteji esisodwa.









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