Ngokuhlanzwa kocingo lwe-ultrasonic, amagagasi aphezulu we-ultrasound abekwe phezulu ocingweni olujwayelekile lufa. Ukudlidlizela okukhulu kukhiqizwa yi-amplitudes ephezulu yeprosesa ye-ultrasonic futhi ihlanganiswe ngqo ngocingo ifela entweni esebenza ngensimbi (isib. Izintambo, izinduku, amashubhu). Ukuhlanzwa komdwebo we-Ultrasonic kusebenza kahle ngokusebenzisa amanzi njenge-ejenti yokuhlanza. I-ultrasonically agrated die isebenza ekwehliseni ukungqubuzana, isusa izinsalela ezingadingeki futhi icwenga ingaphezulu ne-morphology yento esetshenzwe engapheli. Sekukonke, ukuhlanzwa kwentambo yokudweba kuyindlela yokuhlanza enamandla futhi engabizi kakhulu, okuholela kumphumela ophakeme wezinto ezibonakalayo.

Ukudweba Kwentambo Ye-Ultrasonic kanye Nokudweba Ukuhlanza

IHielscher Ultrasonics ikhiqiza isibambi sentambo esishisa ngocingo esisebenza ngocingo olujwayelekile lufinyelela kububanzi obungaphandle obungu-42mm. Ukuxakaniseka kwe-ultrasonic kunciphisa ukungezwani komugqa okudingekayo ekunciphiseni ubukhulu ubukhulu kakhulu. Lokhu kungasetshenziselwa ukukhuphula isivinini somugqa noma ukukhulisa ukunciphisa usayizi ngesinyathelo ngasinye sokudweba. Ngalobu buchwepheshe, izinto eziningi ezifana nethusi, insimbi noma i-aluminium zingadonswa ngamanzi amsulwa esikhundleni samafutha noma insipho yokudweba.

Izinzuzo ze-Ultrasonic Wire Drawing and Draw Cleaning:

• Ukwehliswa komhlaba okufika kuma-36,5% ngokudweba ngakunye (ngokungafani ne-6% ejwayelekile)
• Imigwaqo yokudweba yocingo ephakeme (yanda ngesici esingu-3 uma kuqhathaniswa nomdwebo wocingo ngaphandle kwe-ultrasound)
• Ukukhiqizwa kwamaphayiphu wocingo amancane
• Ukuncipha kokudonswa komdwebo (50% wokudweba amandla okuqina ku-vs / vz = 2-3; 25% wokudweba amandla we-tensile at vs / vz = 6)
• I-Ultrasound ivumela ukufakwa kokuthambisa (isb. Amanzi) kanye nemiphumela ephakeme yokuhlanza
Intuthuko eyenziwe ngocingo kanye nekhwalithi

Ukudlidliza kwe-Ultrasonic kunciphisa ukungqubuzana phakathi kocingo lokufa nensimbi (isib. Izintambo, amashubhu, izinduku). Ukunciphisa ukungqubuzana kokudweba futhi ngaleyo ndlela amandla okudweba adingekayo asindisa izindleko zamandla futhi anciphise ukuwohloka kwamathuluzi okudweba. Ukuhlanzwa kwe-Ultrasonic wire draw kusetshenziswe ngempumelelo ezintweni ezahlukahlukene ezingapheli, isb insimbi, i-aluminium, i-titanium kanye nama-alloys ahlukahlukene.

Ukudweba Izintambo Nokuhlanza Ngamanzi

Ukuhlanza ucingo ngamanzi ngenkathi ukuqedwa kobuso ngasikhathi sinye kwensimbi engapheli noma i-alloy material kuyathuthukiswa. Ukudlidliza kwe-Ultrasonic futhi kunciphisa ukukhubazeka okungalingani kocingo, okuthuthukisa ikhwalithi ephezulu ngokuqhubekayo. Imiphumela yokuhlanza yokuhlanza i-ultrasonic draw ocingweni olungagcotshwanga isebenzisa amanzi njenge-ejenti yokuhlanza futhi isebenza ekamelweni lokushisa. Ukuphakama kwamagagasi amakhulu e-ultrasound kunoma iyiphi i-wire die evamile kuthuthukisa ukusebenza kahle kwenqubo, kwenza ukuthi kuhlanzwe izintambo kahle ngamanzi futhi kuthuthukise i-surface morphology nekhwalithi yezinto zensimbi ezingapheli.

Isethingi esijwayelekile sokuhlanza kwe-wire nge I-UIP1000hdT

• isivinini sokudweba ngocingo: 120 m / min
• ubukhulu 50µm (= max. umsindo wejubane 188 m / min)
• noma iyiphi intambo ejwayelekile iyafa

Ukusetshenziswa kokudlidliza kwe-ultrasonic ekudwebeni nasekudwebeni ukuhlanzwa kwanoma iyiphi into enensimbi engapheli kubonisa izinzuzo ezinkulu ekusebenzeni kwenqubo (isivinini esisheshayo, ukungqubuzana okuncishisiwe, amanzi njenge-ejenti yokuhlanza, ukudweba ngaphandle kokuthambisa usebenzisa amanzi) nomkhiqizo ophelile (ngcono indawo morphology kanye ikhwalithi).