I-Hielscher Ultrasound Technology

Ultrasonic Homogenization ye-Soy Milk

  • Izinselelo zokukhiqiza ubisi lwe-soy zikhona ekukhiqizeni isiphuzo esihlwabusayo, esinomsoco ophezulu we-soy-based ngaphansi kwezimo eziphezulu zokusebenza kahle.
  • I-ultrasonic homogenization kanye ne-pasteurization inikeza izinzuzo zobisi obusempilweni obusondelene nemikhiqizo ephezulu yokudla okunomsoco & izakhiwo ezinamathelethi kanye nokusimama okuphezulu okuzinzile kwe-microbiological.

 

Ukukhiqizwa kwe-Soy Milk

Ukwelashwa kwe-ultrasonic we-soy-base kanye nobisi lwe-soy guqula izindawo ze-physicochemical (izinguquko ze-macromolecular, inactivation enzyme), unikeza umfaniswano, ubuhle obukhulu be-homogenization futhi kuthuthukise izici ze-rheological. Ultrasonic Emulsification kubangelwa ubisi obusitshalo obuzinzile, ngenkathi ukulondolozwa kwe-ultrasonic futhi ukungasebenzi kwe-microorganisms kuqinisekisa ukuzinza kwe-microbial. Ngaphandle kokuthuthukiswa kwamanani okudla okunomsoco, ukuzinza nokuvutha, i-sonication ikholisa ngamandla ayo-nokusebenza kwesikhathi. Uma kuqhathaniswa nezindlela ezijwayelekile, ukwelashwa kwe-ultrasonic akuyona amandla okudla okuncane futhi kusebenza isikhathi esiningi.
I-homogenizers ye-ultrasonic igubha umthamo ogcwele wokukhiqiza uketshezi lobisi lwe-soy, kubangelwa ukulondolozwa okulungiselelwe futhi kuvumela ukusebenza okuhambisanayo komkhakha wokukhiqiza. I-ultrasonic homogenizers encane ingahle ishintshwe kalula ekuhlosweni kokukhiqiza okuvumela ukukhiqizwa kwamaphrofayli amaningi anambithekisayo (isib. Beany, non-beany) kanye nemisebenzi yomkhiqizo ngokumane uguqule imingcele yenqubo.

Soy Flavour

Ukucubungula kwe-Ultrasonic kuvumela ukuthinta ukunambitheka kwe-soybase: Imikhiqizo yobisi ye-Soy ingakhiqizwa nge-beany flavour eqinile, ekhangayo ku-target ikhasimende lase-Asia, kanti abathengi basentshonalanga bakhetha ukunambitheka okungewona ubhontshisi. Ngokuvumelanisa kwezinqubo ze-ultrasonic (amplitude, isikhathi sonication, izinga lokushisa, ingcindezi), kungaba iphrofayli enamandla noma enomsoco enokutholwa ingatholakala. Lokhu kusho ukuthi uhlelo olufanayo lwe-ultrasonic lungasetshenziselwa ukhiqiza amaphrofayli ahlukahlukene we-soy ekhethiwe ukuze ukhiqize izinhlobo ezahlukene zomkhiqizo ukuze uthake izimakethe ezihlosiwe ezahlukene.

I-Ultrasonic Enzyme Inactivation

Ukunambitheka okukhulu kwe-soy-bean kuhlobene kakhulu nomsebenzi we-lipoxygenase enzyme (LOX). Ukungasebenzi kwe-enzyme LOX ingenye yezinhloso ezinkulu zokucubungula izinhlelo zanamuhla.
I-Manothermosonication (MTS) – i-sonication ngaphansi kwengcindezi ephakeme nezimo zokushisa – iyindlela efakazelwe yokuvimbela inzyme ye-lipoxygenase (LOX). Umsebenzi we-lipoxygenase udala i-oxydation yama-acids nama-pigments. Amagagasi amakhulu e-ultrasound abangela ukungasebenzi noma ukuguqulwa kwama-enzyme afana ne-lipoxygenase, i-peroxidase ne-polyphenol oxidase.
I-MTS iye yafakazwa ukuthi iyithuluzi eliphumelelayo lokuvimbela ezinye izakhi ze-enzyme, ezifana ne-lipoxygenase, i-peroxidase, nama-proteases nama-lipase avela kubhaktheriya be-psychrophilic. (Kuldiloke 2002: 2)

Izinzuzo ze-Ultrasonic Soy Milk Production

  • ukukhiqizwa okuphezulu
  • ukunambitheka okumnandi
  • ukuzinza komshini
  • ukuzinza / ukulondolozwa kwe-microbiological
  • inactivation enzyme
  • amandla-ukusebenza kahle
I-homogenizer ye-Ultrasonic ye-protein yamayia kanye nobisi lwe-soy

I-ultrasonic homogenization nokulondolozwa ubisi lwe-soy

Isicelo solwazi




Qaphela kwethu Inqubomgomo yobumfihlo.


Ukuzinza kwe-microbiological nge-Ultrasonic Preservation

I-Ultrasound yedwa noma ihlanganiswe nokushisa (ukushisa umoya) noma ukucindezelwa (ukukhwabanisa) noma kokubili ukushisa nokucindezelwa (manothermosonication) yaziwa njengendlela ephumelelayo yokuvimbela ama-enzyme okudla ahlukahlukene njenge-lipoxygenase, i-peroxidase, ne-polyphenol oxidase, kanye nokumelana nokushisa i-lipase ne-protease. Amagagasi e-ultrasound anamandla aqothula ama-microorganisms okubangelwa ukungasebenzi kwe-microbial futhi ngaleyo ndlela ukuqinisekiswa komkhiqizo we-microbial. Ukungasebenzi kwamagciwane ezincane ze-pathogenic kanye nezinkohliso noma ama-enzyme ngokukhulisa ingane kubangelwa kakhulu ngokomzimba (ukuchotshoza, amandla okusebenza) kanye / noma imiphumela yamakhemikhali.

Soy amaprotheni

Ukusetshenziswa kwamandla ultrasound ku-soy protein isolate (SPI) kanye ne-soy protein concentrate (SPC) eyenza ukuguqulwa okuhlosiwe kwiprotheni ye-soy ukuze uthole ukudla okunamandla okusebenzayo. Imiqondo emisha yomkhiqizo omusha ihlanganisa ukusetshenziswa kwamaprotheni e-soy njengesisekelo kanye nokucubungula nge-ultrasonically kuvumela ukukhiqizwa kwemikhiqizo yekhwalithi ephakeme kakhulu njengama-milk-free, vegan smoothies, izindlela zokudla ushizi, isobho le-soy cream esekelwe, isakazeka kanye nokugqoka okomuncu.
Sonication nge-ultrasonicator enamandla (isb I-UIP2000hdT) kubangela ushintsho olubalulekile ekuphatheni, lwandise uketshezi kwamaprotheni e-soy, kugxilisa indawo ecacile, ebaluleke kakhulu ekutheni ukudla, futhi kwandisa inani le-emulsion index index (EAI). Isisindo sisho ububanzi bukaD kanye nobubanzi bomhlaba obubanzi ububanzi B buthakathaka kakhulu ngenxa ye-soy amaprotheni isolates (SPI) kanye namaprotheni amaningi ase-soy (SPC).
Uma kuqhathaniswa nemithi yokwelapha ye-soy evamile, i-sonication ayinamandla okudla futhi iyasebenza kakhulu isikhathi esiningi.

Ultrasonic Homogenizers

Hielscher Ultrasonics’ Amaprosesa wokudla ahlukahlukene futhi angafakwa kalula noma afakwe kabusha emigqeni yokukhiqiza ekhona. Amandla aphezulu, ukwethenjelwa nokuqina kwenza ama-ultrasonicators ama-Hielscher a “umsebenzi wehhashi” ekukhiqizeni i-soybase.
Amaphrosesa asezimboni ze-ultrasonic aseHielscher angaletha ama-amplitudes aphakeme kakhulu. Amplitudes angafika ku-200μm angaqhutshwa ngokuqhubekayo ku-24/7 ukusebenza. Nge-amplitudes ephakeme nakakhulu, i-sonotrode e-ultrasonic eyenziwe ngezifiso iyatholakala. Ukuqina kwemishini ye-ultrasonic ye-Hielscher kuvumela ukusebenza komsebenzi we-24/7 emsebenzini obuthakathaka nasezindaweni ezinzima.

Ithebula elingezansi linikeza isibonakaliso somthamo wokucubungula we-ultrasonicators wethu:

Iqoqwana Ivolumu flow Rate Amadivayisi ezinconyiwe
10 kuya ku-2000mL 20 kuya ku-400mL / min UP200Ht, UP400St
0.1 kuya ku-20L 0.2 kuya ku-4L / min I-UIP2000hdT
10 kuya ku-100L 2 kuya ku-10L / iminithi UIP4000
na 10 kuya ku-100L / iminithi UIP16000
na sikhulu yinhlanganisela UIP16000

Xhumana nathi! / Cela Us!

Sicela usebenzise ifomu elingezansi, uma ufisa ukucela ulwazi oluthe xaxa mayelana ne-homogenization yama-ultrasonic. Sizojabula ukukunikeza uhlelo lwe-ultrasonic ukuhlangabezana nezidingo zakho.









Sicela uqaphele wethu Inqubomgomo yobumfihlo.


Izincwadi / Izinkomba

  • Berk, Z. (1992): I-Soymilk nemikhiqizo ehlobene. Ukudla Nezolimo Inhlangano YeZizwe Ezihlangene, iRoma, i-Italy; I-Document Document Repository: Ubuchwepheshe Bokukhiqiza Imifino Edlalayo namaProtheyini Emikhiqizo evela kumaSoybeans. I-Bulletin Yezinkonzo No. 97, Isahluko 8. Ukubuyiselwa ngo-16 Januwari 2017.
  • Bourke, P .; I-Tiwari, B .; O'Donnell, C .; Cullen, PJ (2010): Umphumela wokucubungula ama-ultrasonic kuma-enzyme okudla okubaluleke kakhulu kwezohwebo. Amathrendi eSayensi Yokudla Nezobuchwepheshe, Umq. 21, Issue 7, 2010.
  • UMai, uJun; Feng, Fei; U-Li, Yunfei (2017): Isebenza ngempumelelo yezindlela ezahlukahlukene ezingemihle ku-physics I-cyTA – Journal of Food, 15: 1, 2017. 21-26.
  • Iswarin, SJ; I-Permadi, B. (2012): I-Fat Milk's Fat Breaking nge-Ultrasound. I-International Journal of Basic & I-Applied Sciences IJBAS-IJENS Vol 12, No 01. 2012.
  • Kuldiloke, J. (2002): Imiphumela ye-ultrasound, izinga lokushisa nokucindezela ku-Enzyme Umsebenzi Nezilinganiso Zekhwalithi Yezithelo Nezimpande Zomquba. Ukuthunjwa TU Berlin, 2002.


Amaqiniso Okufanele Ukwazi

Soy Milk

Ubisi lwe-Soy yisiphuzo, esakhiwa yi-extraction kusuka kubhontshisi wonke we-soy emanzini. Ubisi lwe-Soy yi-emulsion yamanzi kanye ne-lipids etholakala nge-soy, equkethe amaprotheni anamanzi namanqamu. Ngendlela endala, indlela yendabuko yokulungiselela ubisi lwe-soy, ubhontshisi we-soy babuthwe, bagawa, bahlungiwe futhi baphekwe. Ngakho ubisi obulungisiwe obunjalo buhlinzeka ngokuphila okuncane nje. Kodwa-ke, abathengi banamuhla, nendlela yokuphila yanamuhla, bacela imikhiqizo enolwazi olude-lokuphila, oluhlala luphephile futhi luzinzile ngesikhathi sokugcina esiphelele. Ukukhiqizwa kwalezi zinyosi ze-soy kanye nokuphuza ukusetshenziswa kobuchwepheshe be-UHT kusobala. Kulolu hlobo lokuphila-kusukela ezinyangeni eziningana kuze kufike unyaka lungatholakala, kuye ngokubunjwa komkhiqizo. Ngaphezu kwalokho, ukhetho olufanele lwe-emulsifiers kanye nokuqiniswa kuyadingeka ukuqinisekisa ukukhiqiza okungafani ngaphandle kokuklabhula kanye nokuhlala phansi ngesikhathi sonke se-shelf-life.

Ukukhiqizwa kwe-Soy Milk kanye Neziphuzo Zama-Soy

Ubisi lwe-Soy luyenziwa ngama-soya wonke noma ufulawa ogcwele we-soy fat. Ubhontshisi obomile buncibilikiswe emanzini ebusuku noma okungenani amahora amathathu noma ngaphezulu. Isikhathi sokugaya sihlobene kakhulu ekushiseni kwamanzi. Ngemuva kwalokho, ubhontshisi obunwetshiwe buhlelwe enkambeni yokugaya amanzi. Amanzi ayengezwa ukuphakamisa okuqukethwe kwamanzi njengoba kudingeke umkhiqizo wokugcina ubisi. Izici zokugcina iziphuzo zosizi ngokuvamile ziqukethe amaprotheni okuqukethwe kuka-1-4% nesilinganiso sesisindo samanzi ama-soyabeans 20: 1 ngesiphuzo sesoyi esivamile esithinta abathengi baseNtshonalanga. (Ubisi lwe-soya yase-Asia bunamanzi: isilinganiso sesisindo se-soybean esiphakeme njenge-5: 1). I-soy bean slurry ebisikiwe i-slurry iyabiliswa ukuze kuthuthukiswe izindawo zokudla, ukunambitheka, nokuzinza kwe-microbial. Ukwelashwa kokushisa kwenza ukuthi i-trypsin inhibitors ye-soya ivuleke, ingasebenzi i-lipoxygenase ngendlavane embi, futhi ibeke ubisi ubisi lwe-soy. Ukwelashwa kokushisa kusetshenziselwa cishe. Imizuzu engu-15-20, ilandelwa ukuhlunga ukukhipha izinsalela ezingenayo i-soy pulp fibers / okara. Okokugcina, isiphuzo se-soy singathandwa ngokufaka ushukela, i-vanilla, ushokoledi, izithelo noma amanye ama-flavour.

Soy Iziphuzo kanye Yogurt

Ama-soya ase-Soy asetshenziselwa ukukhiqiza imikhiqizo ehlukahlukene njengama-milk substitutes kanye neziphuzo ze-soy, ijusi, iziphuzo zokuxuba i-soy (ikakhulukazi eLatinamerica) kanye ne-yogyrt ye-soy. Iziphuzo ezisekelwe ku-Soy kanye nama-yogurts ziyadliwa kakhulu njengeziyobisi ezingabandlululwa ngama-lactose nabangenayo imithi, kepha abathengi bakhetha imikhiqizo ye-soy ngezinzuzo zayo zezempilo kanye nokuvutha, futhi.
I-soymilk evamile ibonisa ukwakheka okulandelayo kwe-approx. 3.6% amaprotheni, amafutha amabili, ama-2.9% ama-carbohydrate no-0.5% umlotha. Ama-soya we-Soy anokuqukethwe okuphansi kwamafutha agcwele, ayi-cholesterol-mahhala ne-lactose. Ukwengeza, banesisindo esikhulu samavithamini namaminerali okwenza ukusetshenziswa kwawo kuzuze impilo kakhulu.

Manothermosonication

I-Manothermosonication (MTS) yinhlanganisela ye-synergetic ye-ultrasound ngokushisa nokucindezelwa.