Biodiesel kusuka Algae usebenzisa ultrasonication

Amafutha we-algae iyisimo se-feedstock esimeme sokukhiqiza kwe-biodiesel. Kuyinto ehlukile kuma-feedstocks adumile, njenge-soya, i-canola nesundu. I-Ultrasonication ithuthukisa ukukhipha kwamafutha kusuka kumaseli algae nokuguqulwa ku-biodiesel.

Imiphumela enamandla ye-synergetic ingabonwa lapho ihlanganisa ukwelashwa kwe-enzymatic nge-sonication.Uma kuqhathaniswa nezitshalo zendabuko yembewu, ama-algae akhiqiza amafutha amaningi ngamahektare. Ngenkathi i-soybean ikhiqiza kancane kancane ama-acre angu-50 nge-acre kanye ne-rapeseed ikhiqiza engaphansi kuka-130 engamakhilogremu ama-acre, ama-algae angakwazi ukuletha amamitha angu-10 000 ngehektare ngalinye. Ngokuyinhloko i-diatoms ne-algae eluhlaza yimithombo enhle yokukhiqizwa kwe-biodiesel.

Njengezinye izitshalo, i-algae igcina amandla ngendlela ye-lipids. Kunezindlela ezihlukahlukene zokukhipha amafutha, njengokucindezela, ukugeza kwe-hexane nokuxazulula Isizinda se-Ultrasonic.

Ukukhishwa kwe-Ultrasonic kwe-Algae Oil

Ukunikezwa ngokweqile kweziphuzo kudala amagagasi omsakazo asakaze emithonjeni yezamanzi eholela ekushintsheni imijikelezo ephakeme kakhulu nokucindezela okuphansi. Ngesikhathi umjikelezo ophansi ocindezelayo, ama-bubbles amancane okugcoba aphezulu kakhulu adalwe ketshezi. Lapho ama-bubbles athola usayizi othize, awela ngokuhlukumeza ngesikhathi somjikelezo ophezulu wokucindezela. Lokhu kubizwa ngokuthi i-cavitation. Ngesikhathi implosion ukucindezeleka eliphezulu kakhulu futhi ijubane liquid jets akhiqizwa endaweni. Amandla avela ukuphuma kwekhanda aphule isakhiwo se-cell futhi athuthukise ukudluliswa kwezinto. Lo mphumela usekela ukukhipha kwe-lipids kusuka ku-algae.

Isicelo solwazi




Qaphela kwethu Inqubomgomo yobumfihlo.


3x UIP1000hdT ultrasonicators for highly efficient biodiesel transesterification using algae oil

Ukuxubana kwe-Ultrasonic kuthuthukisa izinga lokuguqulwa kwe-biodiesel, kwandisa isivuno futhi konga i-methanol eyeqile ne-catalyst. Isithombe sikhombisa ukufakwa kwe-3x I-UIP1000hdT (i-1kW ngayinye) esitshalweni se-biodiesel.

Itafula ngakwesokudla ibonisa izidingo zamandla ezijwayelekile zokugeleza kwevolumu ehlukahlukene. Uhlelo lwe-ultrasonic luvame ukudidiyelwa ngaphakathi. I-reactor ye-ultrasonication ingaba kalula i-retrofitted ezindaweni ezikhona, ngcono i-algae isizinda.
flow Rate
Amandla
20100L / hr
80400L / hr
0.31.5m³ / hr
210m³ / hr
20100m³ / hr

Ukulungiselela kwe-Ultrasonic kokucindezela okubandayo kwamafutha we-Algae

Ngokuyinhloko ngenhloso yokucindezela, ukulawulwa okuhle kokuphazanyiswa kwamaseli kuyadingeka, ukugwema ukukhululwa okungenakuphikiswa kwazo zonke imikhiqizo ye-intracellular kubandakanya i-cell debris, noma i-denaturation yomkhiqizo. Ngokuphula isakhiwo seseli, i-lipids eyengeziwe egcinwe ngaphakathi kwamaseli ingakhululwa ngokusetshenziswa kwengcindezi yangaphandle.

Ukukhishwa kwe-Ultrasonic Solvent kwe-Algae Oil

Imijikelezo ephakeme yamagagasi e-ultrasonic asekela ukusabalalisa kwe-solvents, efana ne-hexane engxenyeni yeseli. Njengoba i-ultrasound iphula umshini weseli ngokusebenza ngamandla we-cavitation shear, yenza kube lula ukudlulisa i-lipids kusuka esitokisini ibe yilawo mandla. Ngemuva kokuthi amafutha ahlakazwe ku-cyclohexane i-pulp / izicubu zihlungiwe. Isixazululo si-distilled ukuhlukanisa amafutha avela ku-hexane. Ukuze i-sonication yeziphuzo ezivuthayo noma izixazululo ezindaweni eziyingozi Hielscher inikeza FM kanye ne-ATEX-certified systems ultrasonication, njenge- I-UIP1000-Exd.

Ukukhishwa kwe-Ultrasonic Enzymatic ka-Algae Oil

Imiphumela enamandla ye-synergetic ingabonwa lapho ihlanganisa ukwelashwa kwe-enzymatic nge-sonication. I-cavitation isekela ama-enzyme ekungeneni kwamathambo, okuholela ekukhuleni okusheshayo kanye nokuvunwa okuphezulu. Kulesi simo amanzi asebenza njenge-solvent kanti ama-enzyme ahlaziye izindonga zamaseli.

Biodiesel kusuka e-Algae Oil

Chofoza lapha ukuze ufunde kabanzi mayelana ne-ultrasonication ekukhiqizeni kwe-biodiesel.

Ukucubungula Amafutha we-Ultrasonic Algae Kusuka Esilinganisweni Sokushayela Ukuya Ekukhiqizeni

Sincoma ukuhlolwa kwesilinganiso se-pilot isib, ngokusebenzisa izinhlelo ze-1kW. Lokhu kuzobonisa imiphumela jikelele kanye nokuthuthukiswa kwenqubo yakho ethile yokusakaza.Sincoma ukuhlolwa kwesilinganiso se-pilot isib, ngokusebenzisa izinhlelo ze-1kW. Lokhu kuzobonisa imiphumela jikelele kanye nokuthuthukiswa kwenqubo yakho ethile yokusakaza. Yonke imiphumela ingahle ihlanganiswe ngokukhambelana nemifudlana emikhulu yenqubo. Sizojabula ukuxoxa ngenqubo yakho nawe futhi sincoma izinyathelo ezengeziwe.

Process chart showing the biodiesel process in continuous flow mode. Ultrasound can improve esterification and transesterification significantly.

I-Ultrasonic esterification ne-transesterification ingaqhutshwa njengenqwaba noma inqubo eqhubekayo yomugqa. Ishadi likhombisa inqubo esemgqeni we-ultrasonic ye-biodiesel (FAME) transesterfication.


Hielscher ultrasonic reactor for biodiesel transesterification with superior process efficiency

Uhlelo lwezezimboni lwe-Ultrasonic olunokugeleza kweseli kwe-inline biodiesel esterfication kanye ne-transesterification.

Isicelo solwazi




Qaphela kwethu Inqubomgomo yobumfihlo.


Ama-Ultrasonicators Wosayizi Omaphakathi Nosayizi Omkhulu Wokukhiqizwa Kwe-Industrial Biodiesel

Hielscher Ultrasonics’ ihlinzeka ngosayizi wezimboni ophakathi nendawo kanye namaprosesa amakhulu asezimbonini asebenza ngokukhiqiza kahle kwe-biodiesel nganoma yiliphi ivolumu. Lonke uhlelo lungasetshenziswa ukwenza ngcono ukuguqulwa kwanoma yiluphi uhlobo lokuphakelwa okubandakanya uwoyela we-algae, uwoyela wemifino, amafutha ezilwane, uwoyela kadoti njll.
Njengoba iphothifoliyo yakwaHielscher ihlanganisa amasistimu e-ultrasonic kunoma yimuphi umthamo wokukhiqiza, singanikeza isisombululo esikahle sabakhiqizi abancane nezinkampani ezinkulu. Ukuguqulwa kwe-ultrasonic biodiesel kungenziwa njenge-batch noma njengenqubo eqhubekayo yomugqa. Ukufakwa nokusebenza kulula, kuphephile futhi kunika imiphumela ephezulu ethembekile yekhwalithi ephezulu ye-biodiesel.
Ngezansi uzothola ukusethwa okuphendulayo okuphendulayo kwamanani wamanani wokukhiqiza.

ithoni / hr
gal / hr
1x UIP500hdT
0.25 kuya ku-0.5
80 kuya ku-160
1x I-UIP1000hdT
0.5 kuya ku-1.0
160 kuya ku-320
1x UIP1500hdT
0.75 kuya ku-1.5
240 kuya ku-480
2x I-UIP1000hdT
1.0 kuya ku-2.0
320 kuya ku-640
2x UIP1500hdT
1.5 kuya ku-3.0
480 kuya ku-960
4x UIP1500hdT
3.0 kuya ku-6.0
960 kuya ku-1920
6x UIP1500hdT
4.5 kuya ku-9.0
1440 kuya ku-2880

Xhumana nathi! / Cela Us!

Cela ulwazi oluthe xaxa

Uyacelwa ukuthi usebenzise ifomu elingezansi ukucela ulwazi olungeziwe mayelana nezinhlelo zokusebenza ze-ultrasonic, izinhlelo zokusebenza nentengo. Sizokujabulela ukuxoxa ngenqubo yakho nawe futhi sikunikeze uhlelo lwe-ultrasonic oluhlangabezana nezidingo zakho!









Sicela uqaphele wethu Inqubomgomo yobumfihlo.


Ultrasonic high-shear homogenizers are used in lab, bench-top, pilot and industrial processing.

I-Hielscher Ultrasonics ikhiqiza ama-homogenizers asebenza ngokusebenza okuphezulu wokuxuba izinhlelo, ukusabalalisa, ukumisa nokukhipha ilebhu, umshayeli kanye nesikali sezimboni.

Izincwadi / Izikhombo




High performance ultrasonics! Hielscher's product range covers the full spectrum from the compact lab ultrasonicator over bench-top units to full-industrial ultrasonic systems.

I-Hielscher Ultrasonics ikhiqiza ama-homogenizers asebenza ngokusezingeni eliphezulu avela ku- I-Lab kuya usayizi wezimboni.